labr@
5th August 2023, 05:48 PM
Most of us seem to have moments during our woodworking time when things go wrong, and while sometimes these result in an addition to the scrap bin, there are many occasions where a bit more work or some creative thinking saves the day.
The idea for this thread came from a save on a box I am working on. With the hidden hinged lid designs I've been making lately I originally used 2 small dowels to locate each side with the body. This was only partially successful and I now use 4 per side. This particular box body was being made out of redgum with a patch of porosity on 1 side so it was important to cut that piece out as part of the interior hollow. The dowel holes were drilled using a template before cutting out the interior and directions were marked on both template and piece to ensure it was aligned correctly. Somehow I managed to put the piece in place upside down despite all this. The sides had already been drilled so my first thought was that the piece was no longer usable. Then I realised that the hole positions were laid out in a rectangle that was centralised on the piece and if the drilling was accurate enough then the piece should still work if inverted. Tried it and the sides fitted fine. The action that saved it was the symmetrical drilling that was done before the error was made.
The ironic thing is that I would normally consider dowel location as better if it only allows assembly 1 way (a product of working in manufacturing industry) but in this case that would have resulted in a scrap piece.
529446
So if you have any saves in future, whether they come from op error or other things such as equipment failure, water/pest damage, random applications of Murphy's law etc, feel to free to post them here. Sometimes there will be a lesson learnt but it's also a chance to show off your creative thinking and determination in problem solving.
The idea for this thread came from a save on a box I am working on. With the hidden hinged lid designs I've been making lately I originally used 2 small dowels to locate each side with the body. This was only partially successful and I now use 4 per side. This particular box body was being made out of redgum with a patch of porosity on 1 side so it was important to cut that piece out as part of the interior hollow. The dowel holes were drilled using a template before cutting out the interior and directions were marked on both template and piece to ensure it was aligned correctly. Somehow I managed to put the piece in place upside down despite all this. The sides had already been drilled so my first thought was that the piece was no longer usable. Then I realised that the hole positions were laid out in a rectangle that was centralised on the piece and if the drilling was accurate enough then the piece should still work if inverted. Tried it and the sides fitted fine. The action that saved it was the symmetrical drilling that was done before the error was made.
The ironic thing is that I would normally consider dowel location as better if it only allows assembly 1 way (a product of working in manufacturing industry) but in this case that would have resulted in a scrap piece.
529446
So if you have any saves in future, whether they come from op error or other things such as equipment failure, water/pest damage, random applications of Murphy's law etc, feel to free to post them here. Sometimes there will be a lesson learnt but it's also a chance to show off your creative thinking and determination in problem solving.