A simplified morticing jig

[Rocker]

Here is a picture of a simplified version of my morticing jig (the dial gauge has been omitted), which I made in a day's work at a cost of maybe $30, as a give-away at the upcoming gtg at my place. The scales for the stops have not been attached, since their placement depends upon the radius of the baseplate of the router that will be used.

The dial gauge is not really necessary, since the relative movement of the fence - and hence the position of the mortice to be routed - can easily be measured with a digital caliper instead.

I am happy to send free plans and a descriptive article to any member who PMs me giving their e-mail address.

Rocker

[Tex B]

day's work ... giveaway ... simplified.

Yet it looks like a work of art. You're an inspiration, Rocker.

Cheers,
Tex

[Template Tom]

Rokker
How is the material held secure?
what about posting a pic of the final results.
Tom

[Rocker]

Tom,

An article on the jig is now published online in these four urls:
http://docs.google.com/View?docid=dgdcspjt_0cbnhgq
http://docs.google.com/View?docid=dgdcspjt_7f6s5z4
http://docs.google.com/View?docid=dgdcspjt_13d4ptvj
http://docs.google.com/View?docid=dgdcspjt_45dhdxmd

I should also refer you to the original thread on this jig, where it is discussed in some detail: http://www.woodworkforums.ubeaut.com.au/showthread.php?t=5633



Rocker

[Template Tom]

Thanks Rokker for submitting the details requested I must say it is a fairly complex Jig.
Enclosed is my simple Morticing Jig with a simple support stand This has been designed for 19mm material. Cost very little. Easy to construct another for say 30mm material. I have used a 40mm template Guide.
Tom

[Rocker]

Tom,

I take your point that my jig may well be overkill for the average weekend warrior, who just wants to cut a small number of mortices. This is why I also produced a lite version, which can be made in an hour or so. I tried to publish the short article on it to the Google site, but they seem to have a bug at the moment which is not allowing files to be published. But you can read about the lite version of my jig in this thread: http://www.woodworkforums.ubeaut.com.au/showthread.php?t=9853&highlight=Morticing+jig+lite .

The lite version retains the versatility and adjustability of my original jig, but is not quite so accurate, since it relies on the edge-guide that usually comes with a router to position the mortice, rather than the micro-adjustable fence of the original jig.

If you, or anyone else, want a copy of the article on it, PM me with your e-mail address.

Rocker

[Template Tom]

Rocker
Similar design only I use the template guide to guide the cutter where you are using the conventional side fence attachment. I have had great success from my simple Jig for the past 20 Years. I vowed I would never cut a tenon again as I insert the mortice in the end of the rails and use 'Floating Tenons' with perfect results every time.
Tom

[bookend]

It's all too easy!;)

Now I'll see if I can put it into practise.

Cheers Rocker and Tom.

[roncayou]

Here is a picture of a simplified version of my morticing jig (the dial gauge has been omitted), which I made in a day's work at a cost of maybe $30, as a give-away at the upcoming gtg at my place. The scales for the stops have not been attached, since their placement depends upon the radius of the baseplate of the router that will be used.

The dial gauge is not really necessary, since the relative movement of the fence - and hence the position of the mortice to be routed - can easily be measured with a digital caliper instead.

I am happy to send free plans and a descriptive article to any member who PMs me giving their e-mail address.

Rocker

[roncayou]

Coulc you e-mail the simple plan for mortising with a router

[Rocker]

Ron,

The plans are now published online at

http://docs.google.com/View?docid=dgdcspjt_0cbnhgq
http://docs.google.com/View?docid=dgdcspjt_7f6s5z4
http://docs.google.com/View?docid=dgdcspjt_13d4ptvj
http://docs.google.com/View?docid=dgdcspjt_45dhdxmd

If you want a less sophisticatted version, which is quicker to build, see
http://docs.google.com/View?docid=dgdcspjt_69gzfxfc

Rocker

[isle of wight]

hi rocker i like it please send me a plan would appreciate im over in uk my email address is [email protected]

[Bob38S]

Rocker

You are a true gentleman and a scholar.

I appreciate your skills and your sharing attitude and envy your output.

Regards,
Bob
:D:):D

[aniceone2hold]

Here is another simple jig for cutting mortises with a plunge router. It can have one fence removed and then be used as an edge guide. With both fences removed it makes a nice oversized base plate for free hand sign making. http://www.shopnotes.com/files/issues/090/plunge-router-mortising-jig.pdf

[Rocker]

Mike,

Unlike my simplified jig, that one only guides the router along the length of the mortice; but it has no stops to control its length.

Rocker

[watson]

Rocker,
Thanks for the links of your jig.
Lovely stuff!
One day I'll have to stop building jigs and actually do something.
Thanks for the sharing!
Regards,
Noel

[aniceone2hold]

Rocker, no question the jig I mentioned has limitations. It is very useful and easy to make. I see the advantages in your simplified jig. It has been my experience that the more varieties of jigs to perform a given job you see, the higher the probability of generating new ideas and perhaps even an improved jig. This is one of the reasons I try to share ideas from the US / Canada with all the Oz woodworkers and have invited them to come share with us at: www.routerforums.com (http://www.routerforums.com)
This free exchange of ideas is one of the best benefits of the web. Keep up the good work.