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  1. #1
    Join Date
    Feb 2009
    Location
    Auckland, New Zealand
    Posts
    41

    Default Sign for the property !

    Hi all.

    This is my first WIP post. The name means windy hill in Maori (I hope!). It'll be placed outside by the driveway entrance.

    I printed out the letters using my PC, then taped them to the workpiece.

    Then used carbon paper (which was a bugger to find!) to trace the letters onto the work piece.

    Then I worked through all the uprights, then used gouges to do the curves, finishing off with the 'O'.

    As I said this will be placed outside to weather, but does anyone have any idea on how to accentuate the letters - I have been thinking of using an outdoor oil stain just for the inside of the letters?

    Paul
    Last edited by Jas The Master; 31st July 2011 at 08:20 PM. Reason: uploaded more photos
    In memory of my Dad "Jas the Master Craftsman"

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  3. #2
    Join Date
    Nov 2008
    Location
    Nimbin
    Posts
    528

    Default

    I'd use a black stain on the letters. You may need to scrub up the grain a bit for the stain to get a good hold, but test it out first.

  4. #3
    Join Date
    May 2008
    Location
    BELL POST HILL, 3215
    Age
    87
    Posts
    2,332

    Default The Sign.

    Hi Paul,
    The only way I've seen it done is to Spray Paint each Letter a couple of times, then Run it through a Thicknesser or Planer to remove the over Spray of Paint.
    Regards,
    issatree.
    Have Lathe, Wood Travel.

  5. #4
    Join Date
    Jan 2009
    Location
    near Cooyar, (Toowoomba-ish), Qld
    Age
    59
    Posts
    221

    Default

    I've done scores like that, freehand routed.

    If it is going to be out of the weather, I'll sometimes take an oxy or a small gas burner and lightly char the leter bottoms, then varnish everything with several coats of UV clear varnish. You need some sanding in between the coats.

    If it is going to be in the weather permanently, I find a longer life by using waterbased wood primer all over, then paint the letters & sides in a pale creamy colour of Duraguard type of acrylic paint, give it at least three coats, (with a brush), then roll a heritage red, or maroony rusty brown duraguard over the back, edges and face with a roller - give it at least three coats.

    There are other ways, many of them, but this is the simplest for the non-signwriter, and longest-lasting. (and I am a signwriter, by the way!)

  6. #5
    Join Date
    Oct 2006
    Location
    Tallahassee FL USA
    Age
    82
    Posts
    4,650

    Default

    If the wood grain is worth seeing, I'd use (and have used) spar varnish. For contrast, sand the outer surface to remove saw marks and patina, and stain it before applying the spar varnish. Lightly re-sand and re-coat every few years.

    Cheers,
    Joe
    Of course truth is stranger than fiction.
    Fiction has to make sense. - Mark Twain

  7. #6
    Join Date
    Jul 2009
    Location
    Waitpinga
    Posts
    835

    Default

    Our property sign was free hand routed in a cypress slab. The letters were painted in oil base exterior house paint and then the whole slab was sanded to get rid of any 'slips'. Next both sides of the slab were given 6 coats of marine spar varnish with a light sand between coats.

    Its anchored to the permapine post frame by four stainless steel 16mm bars driven through the verticle posts and into the ends of the slab. Trust me... it ain't gonna fall down anytime soon!


  8. #7
    Join Date
    May 2008
    Location
    BELL POST HILL, 3215
    Age
    87
    Posts
    2,332

    Default The Sign.

    Hi Whittling,
    Love the Cypress. Takes a lot of beating as a Wood, & also a very underrated Wood. That sure is a great Sign & the Model makes it quite a bit better.
    I Turn a lot of Cypress, as it is so easy to come by, as there are always Branches laying on the Ground, Thank You Very Much.
    Regards,
    issatree.
    Have Lathe, Wood Travel.

  9. #8
    Join Date
    Nov 2008
    Location
    Nimbin
    Posts
    528

    Default

    I finished this on the weekend. I didn't prime coat for the lettering and only allowed minimal drying before marine varnishing over the blue oil paint. I want to get a crackle-like old time effect. If it doesn't work I can always redo it .




  10. #9
    Join Date
    Feb 2009
    Location
    Auckland, New Zealand
    Posts
    41

    Default

    Thanks for the feedback guys. I want to keep the rough sawn look of the slab, and not varnish it so that it retains it grey weathered look. I have a 'spare' slab and will try out suggestion Movay 2008. I just want to ensure that I keep the crispness of the edges of the letters.

    Rgds
    Paul
    In memory of my Dad "Jas the Master Craftsman"

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