Thanks: 0
Likes: 0
Needs Pictures: 0
Picture(s) thanks: 0
Results 1 to 4 of 4
Thread: Need advice / confirmation
-
15th July 2007, 06:55 PM #1New Member
- Join Date
- Jul 2007
- Location
- Medlow Bath
- Posts
- 5
Need advice / confirmation
Hi,
I was hoping someone with a lot more experience than myself might offer any advice / suggestions on how best to get my project completed.
I am looking to make 40 (yes - 40!) cyclone shutters that will also be used to control airflow in our window slashes - 4 shutters per slash (2300m high x 700m wide). I have attached a picture.
I am thinking about using a hardwood frame as our house is in the tropics and I think this will definitely be more stable in the humidity - around 100m - frames with inset ply. Each shutter frame will be 1650m (high) x 350m (wide). There won't be any louvres - just flat ply in the middle. I am also thinking of putting an extra horizontal brace per shutter - creating 2 ply panels per shutter.
After looking around for a jointing method I came upon the Kreg Rocket - wow! I have purchased the dvd to take a look - but the testimonials I have read indicate it's a great system and easy to use (with a bit of practise). I will be doing straight joins (not mitred) and I am thinking that routing the inset for the ply is the best way to achieve a nice finish.
I would appreciate any and all comments!
Kind regards,
jo
-
15th July 2007 06:55 PM # ADSGoogle Adsense Advertisement
- Join Date
- Always
- Location
- Advertising world
- Posts
- Many
-
15th July 2007, 07:34 PM #2
Welcome to the forums.
I am not sure what it is you would like to know. You have a number of frame and panels to construct.
In my mind the only issue would be "how would I join the frames". There are a number of methods of doing this but with the quantity you are building, speed must be an important factor. I would use a Domino, but I wouldn't buy one solely for this project.
The Kreg Pocket Hole joinery method would also do the job nicely. I've got one and they do work well. The same can be said for biscuits.
If you are asking if your proposed method is OK. The answer is YES. Pocket holes and ply panels would be just fine.
Just make sure you use a waterproof glue, whatever method you choose.
-
15th July 2007, 07:52 PM #3New Member
- Join Date
- Jul 2007
- Location
- Medlow Bath
- Posts
- 5
Hi boban,
Thanks for your comments - much appreciated.
From what I can deduce the biscuit method requires the right tool and the tool is expensive. The Kreg looks good so I think I'll go with that.
For the routing, I have only really done on-the-flat-surface routing - how do I do the edge like that and get an even inset? Any suggestions?
Do you have a waterproof glue you would recommend for this job?
Thanks once again!
jo
-
15th July 2007, 09:49 PM #4
As to the routing, you might find that building or buying a simple router bench would help with this project. It can be as simple as a sheet of MDF with the router mounted underneath.
You would do all the routing prior to assembly. With the long (vertical) pieces you will need to stop at the join sites.
Alternatively, you can assemble with the Kreg, rout the slot then disassemble, put in the panel, glue up and screw in again.
Another method is to rout out, not a slot, but a recess or rabbet after frame assembly. Put in the panel, then make up some strips and tack them in to hold in the panel.
Just remember that the router cannot square the corners whichever method you use.
Waterproof glues include epoxy and polyurethane as well as some modified PVA glues. My recommendation would be epoxy if you dont mind mixing or polyurethane. Use gloves for either glue.
There is also another method, such as cope and stick, or even a simple tongue and groove method, but you would have difficulty using the pocket holes. You would rely on the glue.
As you can see there is more than one way to skin a cat. Just ask Wongo.
Similar Threads
-
Picture framing equipment advice please.
By AlexM in forum WOODWORK - GENERALReplies: 32Last Post: 24th July 2008, 01:11 AM -
1928 Sydney Harbor Ferry
By myrnaboys in forum BOAT BUILDING / REPAIRINGReplies: 84Last Post: 7th May 2008, 11:29 PM -
Finishing sander & saw advice needed
By Harry R in forum WOODWORK - GENERALReplies: 1Last Post: 24th January 2006, 11:50 AM -
New Workshop Advice
By dazzler in forum WOODWORK - GENERALReplies: 18Last Post: 4th January 2005, 10:44 AM