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Thread: I did bad at the timber yard
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6th July 2006, 04:26 PM #1Member
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I did bad at the timber yard
Hi guys,
I'm about to start making a box for my girl, so I went to Australian Furniture Timbers in Port Melbourne today and picked up some wood. Incidentally, the manager there was great, he was really willing to help out and even cut a short board for me Anyway, here's what I got:
American Rock Maple (birds-eye) measuring 900x155x20
African Rosewood measuring 1345x180x30
Looks good hey
Unfortunately, I got carried away by these nice pieces of wood, and didn't think out very well about what measurements I actually needed
I was aiming for a box with rosewood sides and a maple top and bottom, roughly of these dimensions:
- 350mm long
- 270mm wide
- 180mm high
- 20mm thick
I was going to bandsaw the lid off the base, and set the maple into the sides by cutting a rebate into the rosewood, and cutting a tongue into the maple. I'm in trouble though, because I didn't get enough maple to do the top and the bottom of the box.
I'm thinking about bandsawing the maple and/or the rosewood in half, but I'm unsure whether 10mm maple will be enough to cut a tongue, and whether ~13mm rosewood (it needs dressing) will be enough to cut a groove into.
I'm still thinking about my options, but if someone can let me know whether they will be thick enough, that would be great. Or if anyone has any other ideas, please let me know Thanks
Oh also, I need to get it dressed as well, can anyone recommend anywhere near Brunswick in Melbourne that plane and joint outside timber? Transport is an issue as I don't have a lot of access to a car :P
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6th July 2006 04:26 PM # ADSGoogle Adsense Advertisement
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6th July 2006, 04:55 PM #2
Isnt it great when they dont treat you like a moron.
Im always being spoken to like a moron at timber places
"thats not cedar, thats rosewood....stoopid":confused:
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6th July 2006, 05:02 PM #3.
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Of all the timberyards i deal with they are head and shoulders above the rest when it comes to service. Nothing is to much trouble im to far from Brunswick other wise id do it for you. Some forum member must be close
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6th July 2006, 06:05 PM #4
Wow, look at the colour of that African Rosewood - WOW!!!!
Going to be an awesome box.
cheers
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6th July 2006, 07:11 PM #5.
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This is some Brazilian Walnut i got from Aust Furniture Timbers recently. Nice stuff, and what an increadable smell that fills the workshop and penatrates your clothes
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6th July 2006, 07:20 PM #6
Great looking wood Stickmangumby I might have to start exploring forgein timbers cause of you. Good contrast as well!
Your 13 mm is about 1/2 inch and is okay for rebates etc. The final box may look a liitle bit delicate but it should be strong enough. A lot of the books on building boxes recommend 1/2 inch stuff for the size of box you are aiming for so thats okay.
If you cut rebates with a circular saw the kerf is generally something around 3mm so there is enough left to plug things into.
The only thing I would look for is movement of the top of the box lid if it is that wide. What sort of construction are you thinking of using?
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6th July 2006, 08:46 PM #7
Brazillian walnut
Lignum,
I am in love with the Braz Walnut. At school (30 yrs ago) we used this timber as if there was no end to the supply. I have a few small turning pen blanks to remind me of the school WW shop smell when planing and cutting. The smell is something that one can get hooked on. I have queried before and phoned around but could not source a supplier. Will contact your supplier to see if they will ship some to Perth.
Regards
Les
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6th July 2006, 09:03 PM #8Banned
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Hi Stickmangumby thingamy,
You might do it this way.
Band saw your maple, then instead of a tongue and groove, rebate the bottom half of it then rout a groove to match in the rosewood. (should be about 5ml. This will put the base of the box level with the bottom of the sides, so you get good strength despite the thin base. For the top, you'll just have to make a shallower rebate in the rosewood.
Hope this helps.
Incidentally, I have worked with African Rosewood before and it's a joy to work with. However, the sawdust you generate is bright orange!!!
Also, it will not stay the colour you currently have, but will oxidise rapidly to a dark claret colour with a striking black grain.
Regards
Rob
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6th July 2006, 09:19 PM #9.
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Originally Posted by lesmeyer
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6th July 2006, 11:37 PM #10Member
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Thanks for the advice guys
I'm thinking I'll bandsaw the maple in half to have enough for the lid and the base. My only concern with that though is the one that Ivor raised... how should I join the two parallel boards of 10mm maple together for the lid? I'm doubting a butt joint would be strong enough!
Haha, also time is of the essence... the deadline for this present is next Wednesday :O I've really got to get it bandsawn and dressed tomorrow morning so I can get stuck into it over the next few days!
Thanks a lot everyone
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6th July 2006, 11:40 PM #11.
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Now that's what I call BAD!
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7th July 2006, 01:09 AM #12Originally Posted by Stickmangumby
I note you are are looking at 20mm thick timber on a box not much bigger than a sheet of A4 paper. Once finished, this may look a little heavy.
Instead of bansawing the maple in half, you could slice off a piece about 8mm thick & dress it back to about 5mm for the bottom. Cut this in 1/2 & if you have 2 straight & flat edges, a long grain to long grain joint should be ample for your needs,
Using this method will give you a 5mm bottom & leave you with more to play with on the top. I would think that a 5mm bottom should be plenty strong enough for a box of this size as a general rule of thumb.
Good luck
SteveThe fact remains, that 97% of all statistics are made up, yet 87% of the population think they are real.
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7th July 2006, 12:43 PM #13Member
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Ok, so this morning I went to the Wood Design Centre in North Melbourne, and they machined the wood square for me. I asked the guy there about cutting the maple in half, and he reckoned that it would be better on a table saw than a bandsaw, because there would be less waste. But given it was only 20mm, he thought by the time he cut it in half with the table saw it would lose ~3mm, then to machine each side square again it could lose another ~3mm a side, so each would be ~7mm thick, which I felt like was getting too thin for the lid.
So, now the rosewood is all square and good and I have something to work on, but I still have a dilemma with not having enough wood! I'm thinking maybe that I'll try to readjust my measurements so that there's enough rosewood for the base as well?
What do you reckon?
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8th July 2006, 06:33 AM #14
The kerf on my bandsaw is a lot thinner than that on my table saw. If he squared it up properly the first time round you wouldn't expect to lose another 3mm per side cleaning up after a resaw. Especially if done by a pro.
That board looked too wide to be resawn on my table saw.Cheers
Brian
"Brian departed this life after a number of years spent being a member of these forums, he will be sadly missed by all"
Woodworking Australia's Woodwork Forums - May 2007
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8th July 2006, 10:25 AM #15Member
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Yeah, although I haven't used either a bandsaw or a table saw I was pretty sure that you would use a bandsaw for resawing a board in half widthways. He thought it would wander too much in the 20mm available, but I really wasn't into him cutting from both directions into the middle on a table saw then squaring it up again :eek:
Anyway, I'm stoked with how the wood looks But I still have the dilemma of not having a bottom for the piece and needing one pretty soon! Can anyone point me in the right direction? I think I'm just going to buy a bit more maple (although not birdseye for the base), but I haven't got time atm to go back to AFT. Is Bunnings likely to have anything decent/not too expensive?
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