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  1. #1
    Join Date
    Jan 2021
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    Default Work Bench thoughts

    So i currently building a large workbench for my garage.
    On one end will be my dewalt table saw built in and the other end will be my sherwood benchtop thicknesser.
    I have seen plenty of designs which have the machines flip away when not in use, and this will be perfect for my thicknesser, as i can fold it away when not in use, allowing me to use the bench as a whole.
    What im trying to decide on is weather not have my outfeed side of the thicknesser flush with the bench top, so in theory the whole bench is an outfeed table, or not. The thicknesser sits about 65mm from base to table, if i dont make it flush
    Anyone see any issues in having the outfeed flush with benchtop?
    Only issue i can really think off, is it will hard to grab the pieces as they feed out as you cant get your hands under the workpiece.
    Any thoughts or suggestions from the group?

    Cheers

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  3. #2
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    Default

    You have probably answered your own question.

    Regards
    Keith

  4. #3
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    Apr 2009
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    Melbourne
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    Default

    Have you tried Google Sketchup to see your plans in three dimensions?, if you're new to this type of software Sketchup would be ideal as it doesn't have such a steep learning curves as other CAD programs.

  5. #4
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    Dec 2008
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    East Bentleigh
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    Default

    The only problem I can see is if you're feeding through multiple pieces in the one sitting and they could bunch up on the outfeed and cause some sort of blockage in the thicknesser. If you're not doing that then all good, although you'll have to keep the outfeed part of the bench clear. That's too much like cleaning up for me.

    Cheers

    Bryan

  6. #5
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    Jan 2021
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    Western sydney
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    Quote Originally Posted by KeithP View Post
    You have probably answered your own question.

    Regards
    Keith
    Ha! Pretty much thought this as i was writing my post - Thought i may aswell ask anway!!
    Cheers

    Quote Originally Posted by EagerBeaver71 View Post
    Have you tried Google Sketchup to see your plans in three dimensions?, if you're new to this type of software Sketchup would be ideal as it doesn't have such a steep learning curves as other CAD programs.
    I have - I have my bench in sketchup, and just starteding to add tools now - Need to do some research on how to make bring it all together how i want - Cheers

    Quote Originally Posted by Tung tied View Post
    The only problem I can see is if you're feeding through multiple pieces in the one sitting and they could bunch up on the outfeed and cause some sort of blockage in the thicknesser. If you're not doing that then all good, although you'll have to keep the outfeed part of the bench clear. That's too much like cleaning up for me.

    Cheers

    Bryan
    Good point - Although the table is big enough to most likely not cause that, its still someting to consider - Cheers

  7. #6
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    Aug 2011
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    bilpin
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    Default

    Friction can become an issue when thicknessing. Gum build up on rollers and plate is the main cause, requiring cleaning and lubricating. A rub over with paraffin wax keeps things moving along nicely. Now add a bench worth of friction and things are not going to be so easy. A couple of rollers at each end of the bench would be much better. Short lengths would drop to the bench between rollers eliminating the need to tail out for every piece.

  8. #7
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    Jan 2021
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    Western sydney
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    Quote Originally Posted by rustynail View Post
    Friction can become an issue when thicknessing. Gum build up on rollers and plate is the main cause, requiring cleaning and lubricating. A rub over with paraffin wax keeps things moving along nicely. Now add a bench worth of friction and things are not going to be so easy. A couple of rollers at each end of the bench would be much better. Short lengths would drop to the bench between rollers eliminating the need to tail out for every piece.
    Good point!
    I have pretty much decided to keep the outfeed above the bench, for all reasons above

    Thanks everyone

  9. #8
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    Is your outfeed table going to have mitre track continuing from the table saw mitre's?. Another idea is to have a modular workbench, one that splits into smaller cabinets, then when you need a larger surface for something you can join them all together in whatever configuration you need. This is something I'm going to be working on in the near future.

  10. #9
    Join Date
    Feb 2007
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    blue mountains
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    I just dont see any advantage of having the thicknesser built into the bench at all. You need to be able to stand at the outfeed side and support the wood coming out if you want to avoid snipe. Small bits of wood feeding out onto a bench would be fine but big heavy bits will be a struggle. You need to be able to take the weight and walk it out. Pretty hard when you also have to lean over a bench. Also the dust collection hose connects at this side. Put it on a wheeled stand instead.
    Regards
    John

  11. #10
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    Quote Originally Posted by EagerBeaver71 View Post
    Is your outfeed table going to have mitre track continuing from the table saw mitre's?. Another idea is to have a modular workbench, one that splits into smaller cabinets, then when you need a larger surface for something you can join them all together in whatever configuration you need. This is something I'm going to be working on in the near future.
    I will extend the saws trtacks onto the benchtop - How far yet - To be determined.

    Quote Originally Posted by orraloon View Post
    I just dont see any advantage of having the thicknesser built into the bench at all. You need to be able to stand at the outfeed side and support the wood coming out if you want to avoid snipe. Small bits of wood feeding out onto a bench would be fine but big heavy bits will be a struggle. You need to be able to take the weight and walk it out. Pretty hard when you also have to lean over a bench. Also the dust collection hose connects at this side. Put it on a wheeled stand instead.
    Regards
    John
    At this stage as space is premium, i will keep it built in.
    However, this afternoon, loosely sat the benchtop on the frame and placed the thicknesser on top.
    If i turn the thicknesser sideways (table is 2400*1200) so im feeding across the width, there is basically no leaning over the bench for access. Allowing me to walk timber in/out of thicknesser with ease.

    Appreciate your thoughts

  12. #11
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    Dec 2004
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    Rushworth, Victoria
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    Have you got a door near the end of bench soo you can feed long bits through?
    "World's oldest kid"

  13. #12
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    Quote Originally Posted by AndrewPatrol View Post
    Have you got a door near the end of bench soo you can feed long bits through?
    Bench is on castors, so i can move it to the driveway when i require

  14. #13
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    Default

    At this stage as space is premium, i will keep it built in.
    However, this afternoon, loosely sat the benchtop on the frame and placed the thicknesser on top.
    If i turn the thicknesser sideways (table is 2400*1200) so im feeding across the width, there is basically no leaning over the bench for access. Allowing me to walk timber in/out of thicknesser with ease.

    Appreciate your thoughts[/QUOTE]

    Space being at a premium why are you building such a big bench? Thats almost half the size of my shed. Well at least it wheels outside. Anyhow the reason for my last post is that when I first got a thicknesser I used to just haul it out, place it on the bench and thickness away and they are called benchtop thicknessers after all. Had to clear everything off the bench to use it and longer heavy bits could be a problem. Life was easier for me when the thickie got it's own wheeled stand. For longer bits I just point it out the door
    Regards
    John

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