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2nd February 2022, 06:45 PM #1Senior Member
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Buffing Wheels as a Final Sharpening Stage
I was using buffs and cutting compound on some Alan Keys I had ground down for hand router bits and found that as well as removing the scratches on the sides of the steel they also improved the cutting edge significantly.
So decided to try it on some chisel blades.
As I only needed to sharpen the cutting bevel I used a 1000 grit Japanese water stone followed by a 3000 grit at 25 degrees (for consistency I use the Veritas jig)
Followed this with wet and dry lapping paper at 5 micron (4,800 grit) then at 1 micron (24,000grit)
This had the blade able to shave hairs (a bit roughly though)
Then I moved to the buffing wheels, firstly with a stitched buffing wheel and grey cutting compound followed by a rag wheel and green compound.
IMG_20220202_134044267.jpg
Final result was a highly polished edge (though the photos don't really reflect this) and able to cut paper cleanly without sliding the edge through the paper
IMG_20220202_134714192.jpgIMG_20220202_134203845.jpg
I am not a skilled sharpener and tend to allow my tools to get rather blunt before I decide I will have my annual sharpening session. At that stage I get out the multitude of sharpening tools and systems that I had bought over the years (fully convinced they would instantly turn me into another Paul Sellers). They never did and I had to put up with spending significant amounts of money on various systems that did basically the same thing and learning to live with my disappointing sharpening skills. However over the years they gradually improved to the point where I class myself as an adequate tool sharpener and with the buffing wheels and cutting compound I am really satisfied with the results.
Hope this helps a little for all those struggling hand-tool sharpeners
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2nd February 2022 06:45 PM # ADSGoogle Adsense Advertisement
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2nd February 2022, 07:22 PM #2.
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Good to hear you've had some success with this Dave.
Just a heads up for newbies, while buffer wheels can do a great job of polishing, care is also needed as they can "roll" a fine edge.
The reason this happens is because buffing wheels are soft and give at the edges so that the wheel material can back wrap around the edge like this.
Screen Shot 2022-02-02 at 4.12.46 pm.png
Thats why harder buffing wheels are a bit better, ie MFD, or leather. wrapped onto a wooden wheel, along with a buffing compound.
Best of all is a super fine hard surface that will not roll the edge
Its the same reason why trying to sand a piece of anything flat using a belt sander (especially one that uses a slip cloth) can never generate a truly flat surface.
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2nd February 2022, 09:16 PM #3Senior Member
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Thanks Bob, I should have mentioned that I used the corner of the buffing wheel and avoided holding the chisel in one place but rather 'slid' it across the corner
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2nd February 2022, 10:12 PM #4SENIOR MEMBER
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Have you come across the "unicorn" method?
You may have arrived at the same thing. Though you can likely skip a few steps of your current process.
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2nd February 2022, 10:55 PM #5Senior Member
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Thanks Pippin88
I've had a quick look at a summary of David Weaver and his colleagues work, amazing stuff. As you say I could leave many steps out of the sharpening process and still come up with super sharp tools.
For those interested in the Unicorn Method there was some discussion in recent years on this forum and there are tutorials on You Tube, a simple Google search will point you in the right direction
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3rd February 2022, 06:54 PM #6Senior Member
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Well, after the second day in the shed sharpening chisels and plane blades I have come to the conclusion that if you follow the 'Unicorn Method' of sharpening you will certainly be the sharpest tool in the shed.
The process is simple and effective and saves an enormous amount of time even for the initial stage with a promise of easier, more accurate and quicker re-sharpening in the future.
Thoroughly recommend it
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