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  1. #1
    Join Date
    Sep 2006
    Location
    Halifax, Nova Scotia, Canada
    Posts
    1

    Default Clamping tapered boxes

    Lots of people on the web will tell us how to calculate compound angles for tapered boxes, but how do we clamp and glue them. The only solution I can find is to use 5-minute epoxy to attach angled gluing blocks. Then you have to knock off the blocks and resurface the box. There’s got to be a better way. What method do you use for gluing and clamping them? I am interested in shallower boxes because I am constructing the bottoms to dust collection boxes for a router table and a contractor’s saw.<?xml:namespace prefix = o ns = "urn:schemas-microsoft-comfficeffice" /><o></o>
    <o>I have spent </o>some hours trying to answer this question, both searching the popular woodworking forums and using Google.
    Any help you can offer will be appreciated, including promising web links.

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  3. #2
    Join Date
    Feb 2006
    Location
    Lindfield N.S.W.
    Age
    62
    Posts
    5,643

    Default

    Depending on the amount of taper, Jorgensen hand clamps will do the job - they allow the jaws to be angled up to 10 degrees and still have full clamping power.
    Cheers

    Jeremy
    If it were done when 'tis done, then 'twere well it were done quickly

  4. #3
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,556

    Default

    Cut a tyre tube into strips long enough to wrap around the box.

    Glue the box up with masking tape stretched across the corners, then wrap the rubber strip around the box as many times as it will go. You only need a little bit of tension on it, as the tension accumulates with the number of wraps.

    Measure the diagonals to check that the box is square, and us a clamp in the direction of the long diagonal to adjust if necessary.
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  5. #4
    Join Date
    Apr 2002
    Location
    Brisbane
    Posts
    5,773

    Default

    Ordinary PVE glue and a pneumatic brad nailer.

    If you are carefull you can fire a C1 series brad into edge grain of 9mm ply.
    They leave very small holes.

    cheers
    Any thing with sharp teeth eats meat.
    Most powertools have sharp teeth.
    People are made of meat.
    Abrasives can be just as dangerous as a blade.....and 10 times more painfull.

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