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  1. #1
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    Jul 2009
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    Question Cleaning up two large slabs of wood. Suggestions?

    I've got 2 large labs of timber I've been carrying with my from house to house for years now.

    They're each 60 x 300 x 2400 slabs of very dense hardwood. Too good to throw out so I've been carrying them with me for years till I decided what to do with them.

    I came to the idea a few months ago that I will use them as the surface of a workbench. However they're heavily weather worn and need planing clean - I'll need to take maybe 5mm off the work surface.

    Given their size and eight, can anyone offer a suggestion as to how to best go about cleaning them up.
    --- Cheers. Paul.

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  3. #2
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    Aug 2008
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    Find someone with a large enough buzzer and thicknesser, no point busting your butt trying to do it by hand if you don't have to.

  4. #3
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    I was thinking of contacting my local Men's Shed and seeing if they had a suitable thicknesser.

    From memory they had a small unit. a 12 or 13" benchtop unit.
    I was a bit worried about overloading it. Not sure if 20' of timber would be ok or too much.
    I may just have to ask.
    --- Cheers. Paul.

  5. #4
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    It'll handle it, you'll just have to take lots of small passes.

  6. #5
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    East Warburton, Vic
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    Quote Originally Posted by elanjacobs View Post
    Find someone with a large enough buzzer and thicknesser, no point busting your butt trying to do it by hand if you don't have to.
    Or someone with a Resaw or bandsaw mill. One cut on my mill and one pass thru the thicky, job done
    Cheers

    DJ

  7. #6
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    Edge joint 'em and glue them together first, then clean up the work surface.

    finding someone with a 600mm wide jointer or thicky is probably near impossible, so instead look for someone with a woodwiz.
    regards from Alberta, Canada

    ian

  8. #7
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    Alternatively machine them first individually on your local men's shed unit and glue them together later. If you use some biscuits for the joint, the glue line should need minimal clean up afterwards.

  9. #8
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    Quote Originally Posted by Acco View Post
    Or someone with a Resaw or bandsaw mill. One cut on my mill and one pass thru the thicky, job done
    Would it be practical to try it on my own bandsaw?

    I have a 2hp Hafco unit with a 350mm throat that might make the cut.
    I think a thicknesser would probably do a cleaner job though.

    Alternatively machine them first individually on your local men's shed unit and glue them together later. If you use some biscuits for the joint, the glue line should need minimal clean up afterwards.
    I was leaning toward this method myself, on the basis that glueing up two pieces is not too different to the usual way of making a workbench by glueing multiple pieces together.

    I have no shortage of planes and scrapers including a very nice 450mm long jointing plane.
    --- Cheers. Paul.

  10. #9
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    your issue will be getting the final glue-up flat enough to be useful as a bench.
    This will be very difficult to achieve just using a bandsaw to slice a bit off each slab.

    If properly flat is not your final aim, there's really no need to glue the slabs together.
    regards from Alberta, Canada

    ian

  11. #10
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    Oct 2014
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    Caroline Springs, VIC
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    A good way to get your workbench top flat is to use a routersled to flatten the top after the bench has been assembled.

    https://www.youtube.com/watch?v=qtkBZHLJyD0

  12. #11
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    - kuffy

  13. #12
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    I have had a good guy at Beenleigh flatten some large slabs of Huon Pine for me. His charge was very reasonable. I don't know if he is still doing it but PM me and I will give you his contact details. He actually collected and delivered the finished slabs back to me in Brisbane having jointed them and glued them too (before he flattened them so the surface was perfect). They were too big for me to handle at the time but he didn't seem to have any problems.

  14. #13
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    Sep 2005
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    I recently used this method

    I secured the wood to a bench with double sided tape.
    Placed two pieces of patio tube either side of the slab and made a sled which my router can run on. Rest the sled on the patio tube and make passes over the slab.
    Works great.
    I used a large router bit from carbitool which worked a treat.

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