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18th January 2012, 02:55 PM #1New Member
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Crackling hardwood flooring - HELP!!!!!
Hi All,
Hopefully with all the knowledge in this forum someone can put forward a solution to rectify the issue I have with floorboards making a crackling sound when they are walked on. I have a total of 200sqm of flooring layed, and when it was installed approx 6 months ago everything was fine. Unfortunately as time goes on the crackling of the floorboards has got progressively worse. When the temperature is hotter it is definately worse to the point that you can hear the boards crackling in different areas as if there is someone walking on them. I have read quite alot on the internet re: this issue and the common belief is that it is because of moisture, but I would like to hear other people's point-of-view. The boards that I ordered had been sitting in a warehouse for approx 2 years, so it is not as though they are green. When I had them delivered to the site the house was at lock-up stage. I un-wrapped the boards and stored them in the rooms where they were to be layed. They were stored for approx 2-3 weeks prior to laying to acclimatise. If someone can come up with a solution for me to fix this issue it would be extremely helpful. The finish of the boards to look at is exactly what I was after but unfortunately when the boards are walked on it is continual cracking.
The following is a full run-down on materials and installation notes from the guy who layed them for me:
Floorboards: Messmate 130x19 end-matched (secret nailed using floorboard nailing gun by a professional tradesman)
Sub-floor structure: Bearers 200x50x2.5 galvanised RHS, Joists 150x50x2.5 galvanised RHS, Chipboard Sheeting (R-Flor - same as normal chipboard flooring but it has 1.5 insulation attached to the bottom of the board).
Adhesive: Sikaflex (not 100% coverage, just applied with a caulking gun over the back of the board).
Lacqueur: Water-based low-sheen (sanded and polished by professional tradesman).
I look forward to receiving any feedback
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18th January 2012 02:55 PM # ADSGoogle Adsense Advertisement
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18th January 2012, 03:40 PM #2GOLD MEMBER
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Hi and welcome to the forum. Your problem is a common one, unfortunately there are quite a few different causes and in some cases it can be a combination. Lets look at it through a process of elimination.
Possible causes: Incorrect moisture content, incorrect fixing, clamped too tight, boards too wide, backsawn, surface finish glueing tongue and groove, sub floor moisture, floor to ground clearance,
incorrect tongue to groove machining, No relief profile on back of board. etc etc.
Because you have said the problem is evident when warm, it sounds like a moisture issue. First job is run a non invasive moisture meter over the floor and see what you get. Also check for any peeking of board to board edge joints. If you have any offcuts, check the fit of the tongue and groove joint. There should be clearance between end of tongue and base of groove. Ask your floor layer if he has had any other similar problems recently. If so it may be a fixing issue ie too wide board for secret nailing.
Hope this helps
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18th January 2012, 03:52 PM #3GOLD MEMBER
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Along with what Rusty has said, I'd have a wild guess in saying because the boards are wide and have been sealed on one side only which leaves the back of the boards with the ability to breath thus absorb moisture and then dry as a result of the atmospheric conditions.
Are the boards cupping across their width?
Where is this 1.5 insulation? Is it under the chipboard sheeting or is it under the floor boards and thus on top of the chipboard sheeting?
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18th January 2012, 04:01 PM #4
So are you saying get under the house and spray the other side with some sort of sealer to prevent the cupping. Sorry if this is a dumb question but I'm trying to see if I can come up with a solution to something I know nothing about but I like puzzles....
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18th January 2012, 04:04 PM #5human termite
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used to have the same problem put baby powder all over floor and sweep into the gaps you mightnt see them but they are there ,and it works like a charm....bob
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18th January 2012, 04:17 PM #6New Member
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18th January 2012, 04:21 PM #7New Member
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Hi rod1949 thanks for replying. I had a representative from Boral come and have a look at the laying and he said that it was a good tight job and the boards weren't cupping. The 1.5 insulation on the chipboard is on the bottom facing the ground. It has a foam type of material fixed to the underside of the chipboard and then has a layer of a sisalation (foil) type material as well.
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18th January 2012, 04:25 PM #8New Member
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18th January 2012, 04:40 PM #9GOLD MEMBER
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18th January 2012, 04:47 PM #10GOLD MEMBER
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18th January 2012, 04:49 PM #11human termite
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18th January 2012, 04:56 PM #12New Member
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18th January 2012, 05:00 PM #13GOLD MEMBER
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The short term answer is no. The long term answer is thatbthe boards will reach equalibrium over time. Dont panic, the problem may be able to be solved quite simply, once we have a better idea of probable cause. Go through the list and eliminate the definite noncauses, mark the probables and we are left with the possibles. Lets have your findings and see if we cant find an answer.
Talc powder works well on squeeks, often not so good on crackles as it is working as a friction lubricant.
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18th January 2012, 07:12 PM #14
I find it funny that the talc acts as a lubricant for these floors but when the belt on my deli slicer started slipping to solution was also talc to give it some grip.
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