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  1. 25th May 2010, 03:16 PM #1
    joez
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    Default Best way to flatten solid core door workbench?

    Hi All, my workbench top is made using a solid core door, it's been in use for a few years now and is developing a slight hollow perhaps 2-4mm.

    Planing it flat isnt an option as the outer covering of timber is only about 3mm thick.

    I am looking for suggestions on a way to flatten it? Perhaps i can build the top up and then flatten it?


    thanks
    Joez
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  2. 25th May 2010 03:16 PM # ADS
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  3. 25th May 2010, 04:19 PM #2
    Skew ChiDAMN!!'s Avatar
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    Given any thought to just fixing a sheet of 18mm MDF on top?

    Then you wouldn't have to worry about cutting through the veneer if/when flattening.
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  4. 26th May 2010, 01:13 PM #3
    joez
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    Quote Originally Posted by Skew ChiDAMN!! View Post
    Given any thought to just fixing a sheet of 18mm MDF on top?

    Then you wouldn't have to worry about cutting through the veneer if/when flattening.
    Thats the easiest option. I wonder if anyones done something similar using solid wood...

    Might be easier to just build a new top altogether if i want a more traditional look....


    joez
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  5. 26th May 2010, 01:18 PM #4
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    Is it possible to flip the top over?
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  6. 26th May 2010, 03:10 PM #5
    joez
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    Quote Originally Posted by Christos View Post
    Is it possible to flip the top over?
    Hi Christos, I can flip it over, but the whole door has sagged a little so fliping it wont really help unfortunatley.

    thanks
    Joez
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  7. 26th May 2010, 03:40 PM #6
    blackhole
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    Flip it over.

    Put large weight (tool box / bricks / friend) on top to flatten hump.

    Whilst the weight is flattening the hump glue and screw a brace or two underneath to prevent sag, once the glue is dry remove the weight.
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  8. 26th May 2010, 08:17 PM #7
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    What he said. Place the stiffeners (angle iron or timber) in the direction(s) of hump/sag, lengthwise and/or crosswise as appropriate. Use a LOT of screws.

    Cheers,
    Joe
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  9. 27th May 2010, 07:33 AM #8
    les88
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    Replace the door. Our revolve tip sells doors from a $1 solid core $3
    les
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  10. 27th May 2010, 04:32 PM #9
    Bob38S
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    Quote Originally Posted by les88 View Post
    Replace the door. Our revolve tip sells doors from a $1 solid core $3
    les
    I would go with the replacement also but would add braces under the new one and add either a sheet of form ply or masonite to the top.

    You mention a hollow of 2->4mm, if you really want to keep this door then it could be added, either over or under the replacement to give a double thickness, screw together [to pull out the hollow/hill] and don't forget the braces.
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  11. 27th May 2010, 05:08 PM #10
    joez
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    Thanks for the idea's everyone! Now why didnt i think about bracing it in the first place ....

    Oh well i'll have a good look at it this weekend and either brace the top i have or just replace (and brace it).


    thanks
    Joez
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