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  1. #1
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    Default Glue/Sawdust Mix vs Woodfiller

    Hi all

    I've got a few joints that I misaligned some dowel holes with on the edge and face of a few boards.
    So I've drilled out new holes, but of course, that leaves the old ones still there which will impact strength of the joint.
    As I'd like to maximise glue surface contact for strength later, and I don't want to cut new pieces (walnut's expensive!), I thought about filling in the unnecessary holes with either some sawdust/glue or wood filler.

    Which one will work best in this situation, or will they both be the same? I feel the glue mixture would get into the holes easier, but could also expand?

    Cheers!
    Adam

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  3. #2
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    If you want strength I would use epoxy.

    Some photos of the pieces might be useful to help determine what might work.

  4. #3
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    Quote Originally Posted by BobL View Post
    If you want strength I would use epoxy.
    Do you mean epoxy on the joint itself and bypass any titebond etc on the joint? I didn't think of that.. that would be a good solution. I've never used epoxy before, any recommendations for brand etc?

  5. #4
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    Default

    20210301_080239137_iOS.jpg20210301_080253760_iOS.jpg
    here are a couple of pictures. You can see two holes here that I'd like to fill to maximise surface contact on the joint

  6. #5
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    The holes are hidden. Glue provides virtually no strength to a butt joint like this, so just glue your dowels in and clamp the joint until dry. My preferred method of joining on a butt joint like this would have been loose tenons, much more glue surface area.

  7. #6
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    Quote Originally Posted by aldav View Post
    The holes are hidden. Glue provides virtually no strength to a butt joint like this, so just glue your dowels in and clamp the joint until dry. My preferred method of joining on a butt joint like this would have been loose tenons, much more glue surface area.
    Okay I'm confused... glue provides no strength?
    So I can ignore the dowel holes and it won't make a difference? My thoughts were that that extra surface area would give a little bit of extra space for more glue. One or two (or more on other boards) holes would take away the total surface area for the glue to bond... I've got that wrong?

    Total newb to this still. Loose tenon joinery (besides dowels ) is beyond my skill level.

    What about through-dowels? I can potentially use Brass rods as through-dowels, will that increase the strength?
    It will mean some more cutting and thicknessing which isn't what I was after, but it's an option.

  8. #7
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    Quote Originally Posted by aussieadam View Post
    Do you mean epoxy on the joint itself and bypass any titebond etc on the joint? I didn't think of that.. that would be a good solution. I've never used epoxy before, any recommendations for brand etc?
    I mean just fill the holes with epoxy and then glue using whatever you were going to use. Filling the holes with a high strength material like epoxy would helps prevent the joint splitting along teh dowel line. However given there are only two (covered) holes I wouldn't worry about filling the holes and just glue the dowels and joint as per normal

  9. #8
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    Quote Originally Posted by BobL View Post
    I mean just fill the holes with epoxy and then glue using whatever you were going to use. Filling the holes with a high strength material like epoxy would helps prevent the joint splitting along teh dowel line. However given there are only two (covered) holes I wouldn't worry about filling the holes and just glue the dowels and joint as per normal
    thanks very much, Bob. I'll try that!
    As for only two... well this is the only joint I showed you... some of the other ones are, shall we say, holier

  10. #9
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    Quote Originally Posted by aussieadam View Post
    thanks very much, Bob. I'll try that!
    As for only two... well this is the only joint I showed you... some of the other ones are, shall we say, holier
    On a joint that size , if it has more than two holes I would probably fill them with epoxy.

  11. #10
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    Quote Originally Posted by BobL View Post
    On a joint that size , if it has more than two holes I would probably fill them with epoxy.
    thanks!
    This okay?
    Gorilla 25ml Clear Epoxy Glue | Bunnings Warehouse

  12. #11
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    Quote Originally Posted by aussieadam View Post
    Should be fine, I use so much epoxy I usual by it by the half litre and that's nothing compared to some people I know.

  13. #12
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    Quote Originally Posted by BobL View Post
    Should be fine, I use so much epoxy I usual by it by the half litre and that's nothing compared to some people I know.
    good grief, that's a lot!! What do you buy? I'll probably have to get more than one of the above products, so it might be cheaper to buy in bulk.

  14. #13
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    Quote Originally Posted by aussieadam View Post
    Okay I'm confused... glue provides no strength?
    So I can ignore the dowel holes and it won't make a difference? My thoughts were that that extra surface area would give a little bit of extra space for more glue. One or two (or more on other boards) holes would take away the total surface area for the glue to bond... I've got that wrong?
    End grain doesn't glue well in general, that's why we use dowels/tenons/dovetails/literally anything other than a plain butt join to provide side grain for the glue to stick to. As others have mentioned, those 2 holes will make zero practical difference to the strength of the joint.

    The way we'd fill stuff ups like that at work (yeah, the pros do it too ) was just gluing a dowel in the hole with white glue and trimming it flush with the surface with a sharp chisel.

  15. #14
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    Quote Originally Posted by elanjacobs View Post
    End grain doesn't glue well in general, that's why we use dowels/tenons/dovetails/literally anything other than a plain butt join to provide side grain for the glue to stick to. As others have mentioned, those 2 holes will make zero practical difference to the strength of the joint.

    The way we'd fill stuff ups like that at work (yeah, the pros do it too ) was just gluing a dowel in the hole with white glue and trimming it flush with the surface with a sharp chisel.
    /facepalm. Why didn't I think of that?!?!?! That's such an easy solution, haha.
    Okay new plan. I'll fill those with dowel, then glue the joint as normal (epoxy or titebond?). Then I'll add brass through-dowels for a feature and added strength?
    Walnut + brass looks great, so it could work

  16. #15
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    Titebond is fine (and easier to clean up).

    Brass pins do look pretty cool, just make sure you sand them flush by hand with a hardwood block wrapped in sandpaper; foam orbital sanding pads will "wrap" around the difference in hardness between the brass and timber and leave raised areas around each pin.

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