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Thread: help. broke my saw
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15th December 2019, 08:16 PM #16GOLD MEMBER
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That's NOT cast iron. If it's heavy for its size and goes 'clunk' when you drop it on concrete it's a zinc alloy. If it feels light and has a bright ring when dropped on concrete it's an aluminium alloy. The odds are 100 to 1 that it's zinc.
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15th December 2019 08:16 PM # ADSGoogle Adsense Advertisement
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15th December 2019, 08:24 PM #17
It doesn’t look like iron to me and the die marks and lack of fillets suggest it’s not.
A magnet will tell you.
H.Jimcracks for the rich and/or wealthy. (aka GKB '88)
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15th December 2019, 09:08 PM #18.
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Tis' indeed cheesium and it's so thin no wonder it broke. The OP just dropped it off at my place and I will be making him a replacement out of steel plate.
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15th December 2019, 10:35 PM #19
BobL is a very generous fella. been and had a chat.
He is going to make up a replacement.____________________________
Craig
Saving a tree from woodchippng is like peeing in the pool;
you get a warm feeling for a while but nobody notices.
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16th December 2019, 03:58 PM #20
Nice!
Chinesium is the worst. Any of the villages weekly roundup/collection of old pots, pans, knives, forks, left over ww2 tanks... anything goes into that furnace. Out comes the worst, most grainy, fluffy collection of snotty slag ever and that is then turned into any old cast rubbish.
Its a damned shame.
Whats worse, they can make some of the very best stuff I've ever seen. Their custom electronics for Arduino and Raspberry are beyond belief... as are the custom demascus billets for knife making. Simply incredible.
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16th December 2019, 08:28 PM #21GOLD MEMBER
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Cheesium wP not Chinesium! Otherwise known as spelter. There's nothing magnetic about it (no iron), zinc based alloys are used for all sorts of parts and it's not necessarily an indication of poor quality. Many people mistake it for aluminium. Zinc is actually more expensive than aluminium at the moment, but prices vary over time. It does have some manufacturing advantages over aluminium.
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17th December 2019, 01:50 AM #22
Ain't nuch such thing as cheesium. Sounds entirely made up
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20th December 2019, 11:05 PM #23
Ta Daaaah!
Bob has done a ripper job. thanks very much you are a legend.
hums like a new one.
new bracket.jpgnew bracket fitted.jpg____________________________
Craig
Saving a tree from woodchippng is like peeing in the pool;
you get a warm feeling for a while but nobody notices.
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22nd December 2019, 12:49 PM #24
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22nd December 2019, 12:52 PM #25
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22nd December 2019, 02:47 PM #26.
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FWIW here's a bit about how it was done.
TSadapterplate2.JPG
The first things was to lay the old broken part on top of some 6 mm mild steel plate and mark out the basic pattern and holes.
The old part was also used to mark out a reinforcing piece from 10 mm MS plate across the large (16 mm) holes, and the two side arms.
Then the pieces were cut out on a thin kerf cutting wheel mini table saw.
The pieces were then all welded together and sanded smooth with a flap and belt sander.
Alignment of the 6 mm holes in the two side arms was ensure by tack welding the arms with the hinge rod in place.
Finally M6 holes were drilled and tapped for the 3 locking screws at the locations marked by the blue arrows
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22nd December 2019, 04:12 PM #27
So well done.
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22nd December 2019, 09:56 PM #28
That is way better than the original. It's also a great example of the helpful spirit of this forum.
Well done Bob.
Regards
John
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