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29th September 2018, 09:11 PM #1SENIOR MEMBER
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Help neded to do end bevel cut on 2300 X 450 Tas Oak TV Unit top
Hi All,
I've got a commission to make a TV Unit 2,300 long and 450 wide, using 32mm solid timber. It stands 450 high (including a 75mm plinth.
The client wants the corner joints on the 2300 x 375 Unit to be bevel cut and grain matched.
I can manage bevels on the 375 long side pieces BUT I have no way of doing a 45 degree bevel on the 2300 x 450 wide tops and bottoms (the commission calls for two identical units)
I am in Montmorency in Victoria ... and can take the pieces to a workshop that has the capacity to do the cuts for me .... so if you can help me out (for a suitable fee if needs be) then please let me know
Thanks so much
RobLast edited by Tahlee; 30th September 2018 at 10:29 AM. Reason: width is 450mm
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29th September 2018 09:11 PM # ADSGoogle Adsense Advertisement
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29th September 2018, 09:29 PM #2
If you have no luck look into space tank in North Coburg they rent their workshop space and have a huge Italian sliding tablesaw that will do the job
https://www.spacetankstudio.com.au
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29th September 2018, 09:36 PM #3SENIOR MEMBER
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- Aug 2013
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- Montmorency Victoria
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- 554
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29th September 2018, 10:16 PM #4GOLD MEMBER
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- Aug 2004
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- Perth WA
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Do you have a saw bench? If so tilt the saw blade to 45 degree. If you don't have a saw bench then I would use the job as an excuse to get one (even though it may cost more than the job you require it for as one has to start to aquire tools somehow).
Failing that then by hand... carefully cut the mitres by hand with a hand/panel saw and dress/smooth the mitres with a hand plane until they fit.
Or use a large 45 degree router bit in a router taking small cuts.Experienced in removing the tree from the furniture
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29th September 2018, 10:38 PM #5SENIOR MEMBER
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- Nov 2007
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- Victoria
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- 733
$27 ($215/8) an accurate cut sounds like a bargain to me. You’ll be home by lunch with the cuts done and ready to go.
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29th September 2018, 10:50 PM #6
That's $215 for a month its like $95 plus GST for a day pass.
I use their services when ever I have stuff that is way to large for my setup. I use their massive bandsaw to rip logs into boards.
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30th September 2018, 09:02 AM #7SENIOR MEMBER
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- Oct 2013
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- Altona North, Melbourne VIC
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- 223
Another option could be a track saw like the Festool TS55 or similar. they tilt to 45. Easier to take the tool to the work with the large stuff.
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30th September 2018, 10:26 AM #8SENIOR MEMBER
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- Aug 2013
- Location
- Montmorency Victoria
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- 554
Hi Rod
I have a Harvey, it has a left tilting blade so I can use the RHS of the table to do bevel cuts to pieces around 700mm long.
I dont cut bevels on the LHS because then the offcut is on the top .... I prefer the offcut to be under the blade ....besides the sled wont handle a piece that long.
Rob
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30th September 2018, 12:34 PM #9Taking a break
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- Aug 2008
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- Melbourne
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I used to work here: CONTACT – Dewhurst Furniture
They do contract machining and could probably help you out.
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1st October 2018, 11:41 AM #10SENIOR MEMBER
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- Aug 2013
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- Montmorency Victoria
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- 554
Hi all,
With the new day comes the new ideas.... just trialled using the 12 inch Bosche Gliding CMS for the bevel cuts ... works OK.
It is a bit of a task to balance the pieces on the mitre saw stand so I have made some support tables. The maximum cut width is around 320mm so I have the flip the piece and change the bevel from LHS to RHS. I am getting close to matching the kerf line now ..... a tidyup with the No6 plane seems to give a pretty good result.
So now to order the 40 sticks of 2400 x 90 Tas Oak ... and 32 sticks of 110 x19, plus the 6mm marine ply for the backs and drawer bottoms ....
Regards
Rob
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2nd October 2018, 09:14 PM #11
For a 45 degree bevel, I would just use a track saw. My Festool gear, with 1400 rails joined together should be able to manage your 2400mm cuts. You would just need to plan your cuts accordingly.
If the bevel was a different angle, then you might have different problems.
Sometimes you need to spend money to make money.
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4th October 2018, 03:08 PM #12SENIOR MEMBER
- Join Date
- Aug 2013
- Location
- Montmorency Victoria
- Posts
- 554
Hi Jack,
I might mave not explained it clearly .. but the Bevels are on the width sides ... 450mm ....
I have a track saw but it is not too stable at 45 degrees due to the weight of the saw tipping the rails .. I guess I could screw the rails down but I wanted to cut from the top side.
ANyways a kind chap from Whittlesea has a slider that can do the cuts on now if needed.
Rob
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