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Thread: Making of a Kiln
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16th November 2020, 09:03 AM #1New Members
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Making of a Kiln
Hello everyone.
I have been growing a passion into wood working and wanna make it my main source of income. I started to cut down the trees of friends around and using the wood for my projects.
Thats when I started to encounter the problem of the bending of the wood in the process of drying.
I want to make a semi-commercial’ish kiln room (13feet x 20 feet or 4meter x 6meter) and I am wondering if I could use this clay brick to make up the walls of the kiln. I live in a place that is very warm during the summer and not too cold during the winter(min 5c or 40f).
Those are the clay bricks that I want to use, which is commonly used in my country to make up the outside walls of buildings. It can go up to 42c or 110f during the summer.
9inch/9inch or 24cm/24cm
Could those be enough to constitute the walls of the kiln? and/or any recommendations you experienced wood workers can make? Maybe there is a secret in the industry that I should know about drying wood? Could air drying be viable in my climate?
Thank you.
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17th November 2020, 07:59 AM #2GOLD MEMBER
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would a couple of shipping containers with some insulation work just as well and be cheaper?
there is a guy that i've been to with a property, but he has a SHITLOAD of slabs all around the place. A lot where just stickered and covered with tarps with out any real issue.
he's recently just built a large open air'd shed for drying out slabs. as long as its stickered properly and not getting wet it'll just air dry. I guess you would only need to consider a kiln if you need the wood dried quick, or down to a lower moisture level. his is mainly for slabs, which then get cut down or flattened once dried or when he needs to use them. not so much for storing already cut up and dried timber.
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17th November 2020, 02:18 PM #3
Rohffx
You have raised many issues with what seems at first glance a simple question.
The first issue is to what financial resources you have. The second is to what sizes of timber you are proposing to dry and how much of the size. Ideally, one stack will comprise timber of the same dimensions. The clue is that a nice neat uniform stack is easier to dry successfully than one with vastly varying sizes and lengths. Ideally, you would have a stack of 150mm x 25mm boards all at the same length for example.
As to your building, it is down to insulation and airflow. I have no idea of the insulation value of the clay brick you show.
A simple kiln in this country can be made from a second hand insulated shipping container. You then need a heat source which could be gas fired or other but with the temperatures of your region, I would suggest solar is a good option. In the case of the shipping container a skillion structure is built on the roof and the structure is faced towards the sun (North in this hemisphere, but South where you live). Ideally you have a small fan (1HP is probably sufficient) to circulate air uniformly through the building.
You could probably adapt the above to your proposed building If the clay bricks have insulating properties. Some benefit can be gained by air drying for about three months before placing in a kiln. It reduces the amount of time timber spends in the kiln, which may be at some cost (fan and or heating source if not solar).
Much depends on the type of timber you are drying as to how long all this takes. Hardwoods require slower drying times than softwoods. The ease of all this depends on the machinery you have available. Moving timber around by hand is clearly more labour intensive than moving a stack with a forklift or tractor.
At a lower level of drying (slower times and variable sizes of material) this thread and the preceding pages might give you some other ideas.
Bandsawing a Spotted Gum
A quick preview:
Crude Solar kiln 2.jpgCrude Solar kiln.jpg
Regards
PaulBushmiller;
"Power tends to corrupt. Absolute power corrupts, absolutely!"
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