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24th February 2010, 05:48 PM #1New Member
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MDF or Plywood for weight lifting bench?
I recently purchased a weight lifting bench / power rack setup. I'm going through and cleaning up rust and such to repaint and had to take apart the bench. The plywood used in the bench cushions is old and rotting and I can't get the screws out anyway. I went to Home Depot today to get some new wood for the cushions that would be bolted to the frame. The guy there suggested MDF and said it was just as strong as Plywood. I'm starting to second guess my decision to take his advice. I've already cut the MDF board but would like to get some more experienced opinions about this situation in case I should go ahead and do the job with Plywood.
So, will MDF work just fine for this application or would Plywood be better? Any advice would be greatly appreciated. Thanks!
The pic attached shows the bench with the cushions I'm replacing.
Edit: The thickness of the board is 1/2 an inch (12mm) if that makes any difference.
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24th February 2010, 05:54 PM #2GOLD MEMBER
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Firstly MDF is not as strong as plywood. But for your purpose MDF, 18mm thick would be fine.
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24th February 2010, 05:58 PM #3New Member
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24th February 2010, 06:59 PM #4Member
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I dunno about you, but if im loading a bench with 200kg id want it to be secure!!!
Personally id run 18mm form ply.
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24th February 2010, 07:35 PM #5Senior Member
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I agree you should use 18mm board and my preference would be plywood. Formply would be even stronger but maybe a little too expensive. I would also use threaded inserts for screwing the board to the bench.
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24th February 2010, 07:39 PM #6Member
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Even the filmed bunnings 18mm ply for $60 a sheet is enough.
On the plus side, you could use the offcut for a step for calf raises or make a squat box out of it.
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24th February 2010, 08:54 PM #7
Ply would be the best, mdf will sag under that much stress ply will still flex but it will spring back better. Also it would depend on the frame work under the wood, if it runs all the way around the outside edges of the pad mdf will be fine.
(from a self confessed gym junky... and woody)....................................................................
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25th February 2010, 02:44 AM #8New Member
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Thanks for all the great replies. I guess I'll suck it up and get the plywood today.
One more question. The original plywood was less than 12mm thick. If I go any thicker than that I'll run into problems with not having enough room to put the cushion and covering back over it. Do you guys think the 12mm could get the job done so I can reuse the old cushion and coverings?
I attached a pick of the where the board will sit on the bench.
Thanks!
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25th February 2010, 03:20 AM #9Senior Member
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Years ago I fixed up a used bench I bought from the Trading Post and replaced the ply with hardwood. From memory I used a large piece of jarrah milled down to 3/4" but I attached two jarrah cleats to the back of the board fitted with inserts for the mounting bolts to screw into. They stiffened the board lengthwise as well. I sold that bench 12 years ago and it had served me well since 1984. FWIW
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25th February 2010, 07:15 AM #10Senior Member
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You might be able to get away with the 12mm given your bench has two poles running along the length of the board cushion. As long as you reproduce the dimensions of the original board you should be ok.
Happy lifting!
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25th February 2010, 11:32 AM #11New Member
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I picked up some 18mm today from the scrap area at Home Depot. I think I got some good pieces to work with. I'll post some pics to show off my handy work lol. Thanks for all the help with this.
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