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  1. #1
    Join Date
    Feb 2010
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    GA
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    Default MDF or Plywood for weight lifting bench?

    I recently purchased a weight lifting bench / power rack setup. I'm going through and cleaning up rust and such to repaint and had to take apart the bench. The plywood used in the bench cushions is old and rotting and I can't get the screws out anyway. I went to Home Depot today to get some new wood for the cushions that would be bolted to the frame. The guy there suggested MDF and said it was just as strong as Plywood. I'm starting to second guess my decision to take his advice. I've already cut the MDF board but would like to get some more experienced opinions about this situation in case I should go ahead and do the job with Plywood.

    So, will MDF work just fine for this application or would Plywood be better? Any advice would be greatly appreciated. Thanks!

    The pic attached shows the bench with the cushions I'm replacing.

    Edit: The thickness of the board is 1/2 an inch (12mm) if that makes any difference.

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  3. #2
    Join Date
    Aug 2004
    Location
    Perth WA
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    Default

    Firstly MDF is not as strong as plywood. But for your purpose MDF, 18mm thick would be fine.

  4. #3
    Join Date
    Feb 2010
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    GA
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    Default

    Quote Originally Posted by rod1949 View Post
    Firstly MDF is not as strong as plywood. But for your purpose MDF, 18mm thick would be fine.
    Thanks for the fast reply. The board I got is 1/2 an inch which is 12mm. Do you think what would still be alright for this?

  5. #4
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    Jan 2010
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    Brisbane Northside
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    Default

    I dunno about you, but if im loading a bench with 200kg id want it to be secure!!!

    Personally id run 18mm form ply.

  6. #5
    Join Date
    Jul 2009
    Location
    Melbourne
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    Default

    I agree you should use 18mm board and my preference would be plywood. Formply would be even stronger but maybe a little too expensive. I would also use threaded inserts for screwing the board to the bench.

  7. #6
    Join Date
    Jan 2010
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    Brisbane Northside
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    Default

    Even the filmed bunnings 18mm ply for $60 a sheet is enough.

    On the plus side, you could use the offcut for a step for calf raises or make a squat box out of it.

  8. #7
    Join Date
    Nov 2004
    Location
    Port Pirie SA
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    52
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    6,908

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    Ply would be the best, mdf will sag under that much stress ply will still flex but it will spring back better. Also it would depend on the frame work under the wood, if it runs all the way around the outside edges of the pad mdf will be fine.
    (from a self confessed gym junky... and woody)
    ....................................................................

  9. #8
    Join Date
    Feb 2010
    Location
    GA
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    Default

    Thanks for all the great replies. I guess I'll suck it up and get the plywood today.

    One more question. The original plywood was less than 12mm thick. If I go any thicker than that I'll run into problems with not having enough room to put the cushion and covering back over it. Do you guys think the 12mm could get the job done so I can reuse the old cushion and coverings?

    I attached a pick of the where the board will sit on the bench.

    Thanks!

  10. #9
    Join Date
    Dec 2008
    Location
    Oshawa, Ont., Canada (I wish I was in Brissie)
    Posts
    331

    Default

    Quote Originally Posted by Obitrice View Post
    Thanks for all the great replies. I guess I'll suck it up and get the plywood today.
    One more question. The original plywood was less than 12mm thick. If I go any thicker than that I'll run into problems with not having enough room to put the cushion and covering back over it. Do you guys think the 12mm could get the job done so I can reuse the old cushion and coverings?
    I attached a pick of the where the board will sit on the bench.
    Thanks!
    Years ago I fixed up a used bench I bought from the Trading Post and replaced the ply with hardwood. From memory I used a large piece of jarrah milled down to 3/4" but I attached two jarrah cleats to the back of the board fitted with inserts for the mounting bolts to screw into. They stiffened the board lengthwise as well. I sold that bench 12 years ago and it had served me well since 1984. FWIW

  11. #10
    Join Date
    Jul 2009
    Location
    Melbourne
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    475

    Default

    You might be able to get away with the 12mm given your bench has two poles running along the length of the board cushion. As long as you reproduce the dimensions of the original board you should be ok.

    Happy lifting!

  12. #11
    Join Date
    Feb 2010
    Location
    GA
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    Default

    I picked up some 18mm today from the scrap area at Home Depot. I think I got some good pieces to work with. I'll post some pics to show off my handy work lol. Thanks for all the help with this.

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