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  1. #1
    Join Date
    May 2012
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    Default My first project - hardly Krenov, but still...

    I feel I should point out that Project Selection is a function of the Minister for Domestic Affairs, actually building it is that of the Department for Public Works, and sometimes the two clash!

    So the first project to be embarked on was, as summer is (nominally) around the corner, an outdoor bench seat-type-thing with built-in storage.

    A bit of background - the mother-outlaw fairly recently got a shoe/firewood/whatever container from Ikea that SWMBO decided she liked the look of, so my brief consisted of "build something that looks like that, but bigger, sturdier, and more water-resistant". Specific.

    One of my first learning points has been that it is (probably) a good idea to have an actual plan in mind before you start building, rather than just a set of finished dimensions (more on that later)

    So below we have the miracle that is my workbench (!), and the setup for ripping and crosscutting the 12mm exterior ply to size (using my trusty jigsaw, as I do not own either a carpenter's saw or circ saw)

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  3. #2
    Join Date
    Aug 2012
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    Default

    Nice workbench Needles! Leaps and bounds over mine.....no workbench.... haha. Man my MRS would have a fit of I ripped down board in the house!

  4. #3
    Join Date
    May 2012
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    Default

    So I just screwed n glued butt joints for the ply box (terribly sophisticated joinery, I know!)

    Here are the sides of the box, with a broom (apparently the most important thing this masterpiece is to contain) for scale...

  5. #4
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    May 2012
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    Melbourne, VIC
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    Quote Originally Posted by Willbur View Post
    Nice workbench Needles! Leaps and bounds over mine.....no workbench.... haha. Man my MRS would have a fit of I ripped down board in the house!
    As I said, it's an uneasy inter-departmental truce!
    Also part of the reason she has Editorial Control over the choice of project - if she wants it, she has to put up with it!
    As we live in a flat with an extremely small balcony there are not too many other options (the other configuration is with it set up in the living room!)

  6. #5
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    Quote Originally Posted by Needles View Post
    As I said, it's an uneasy inter-departmental truce!
    Also part of the reason she has Editorial Control over the choice of project - if she wants it, she has to put up with it!
    As we live in a flat with an extremely small balcony there are not too many other options (the other configuration is with it set up in the living room!)
    Mate, props for making do with the space you've got and getting the job done! Any inter-departmental truce that ends in building time is a good one! Haha

  7. #6
    Join Date
    May 2012
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    Default

    Having made the box, I decided the rest of the project would be made as much as possible with handtools only, as this would minimise friction with SWMBO - less noise, less dust all over the flat etc. etc.

    This was not possible when drilling the pilot holes (and countersinks) for the merbau decking cladding, however!

    So I just used some 8mm dowelling for the plugs for the top, and a crappy Bunnies flushcut saw (which is already pretty much trashed from the one project, all bent out of shape!)

    In the second photo you can also see my ingenious way of lending my bench a little bit of stability (it is otherwise liable to slide around all over the floating floorboards) - my weights set jammed up against the legs!

  8. #7
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    May 2012
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    So here is me trying to cut all the mitres for the corners of the cladding by hand - I figured that if nothing else, it's plenty of practice in cutting straight to a line!

    (And then having to true them up a bit with the ol' block plane afterwards owing to complete lack of the above ability)

    (Also not helped by the fact my little carcass saw has a cutting depth less than the width of the cladding!)

  9. #8
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    May 2012
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    Default

    Getting there...!

  10. #9
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    May 2012
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    Default

    As you can see from the above photo, the lack of planning is starting to become apparent - I placed the screws and plugs on the top of the box 'aesthetically' (i.e. for a balanced look), and didn't take into account the fact the placement of the screws on the sides is determined by the position of the cleats in the corners and middle, leading to a a decidedly juxtaposed look...

  11. #10
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    May 2012
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    Melbourne, VIC
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    There is also the discrepancy in overhang on the sides compared to the front and back...
    The missus didn't want overhang at all...
    I thought that looked too 'boxy'...
    So we've ended up with about 15mm on the ends, and five-eighths of bugger-all on the f/b, which is actually where it needs some, to make it easier to lift the lid...

    Bit of a canine's early meal...

  12. #11
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    May 2012
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    Dont be down on yourself. Without exception each and everyone of us had to start from a zero knowledge and skill level.

    Each time we did something we gained knowledge and skill, a process that never stops.

    The next project you do will be better and exponentially the projects after that.

    Have a look at my tag line.

    I do like the contrast of the dowels, gives it some character
    The person who never made a mistake never made anything

    Cheers
    Ray

  13. #12
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    May 2012
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    Quote Originally Posted by rwbuild View Post
    Dont be down on yourself. Without exception each and everyone of us had to start from a zero knowledge and skill level.

    Each time we did something we gained knowledge and skill, a process that never stops.

    The next project you do will be better and exponentially the projects after that.

    Have a look at my tag line.

    I do like the contrast of the dowels, gives it some character
    Indeed, it's all a Process...
    I feel I have already learned heaps for the next attempt... Namely, that no skill worth learning comes easy!

    That has also been my one Iron Law for future design briefs - I want each project to give me an opportunity to learn/practice more skills; next: M&T joints, by hand... Just waiting for my chisels and shoulder plane to arrive from LN so I can tidy up my initial attempts in Style!

    I was initially just going to use the dowelling on the top, but the Minister for Domestic Affairs has subsequently decided she likes the look also, and wants it on the sides too...

  14. #13
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    May 2012
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    Default

    Assembled (no hinges or feet yet)...

  15. #14
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    Apr 2011
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    Default

    It looks great!
    So the measurements are out a bit here and there - I can't tell. (One of the bits of trim at the bottom is missing though.)
    A (circular) saw connected to a dust extractor (vacuum cleaner) makes working conditions more enjoyable and reduces clean up. One of first purchases 30 years ago was a pair of folding saw horses. I still use them today.
    Your boss is giving you lots of encouragement and I hope you enjoy what you make.

  16. #15
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    Feb 2009
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    Default

    Looking Good and a nice WIP.

    So the necessary questions;

    1. Does the 'Minister for Domestic Affairs' like it, and
    2. Has she placed her order for the next 'I would like...', and
    3. Does the next (something) require an exciting addition of the tool collection...?
    Dragonfly
    No-one suspects the dragonfly!

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