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  1. #1
    Join Date
    Jun 2009
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    Elizabeth Bay / Oberon NSW
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    934

    Default How to repair a broken mortise

    I've been asked to repair a table which is measures about 3.0 x 1.2 metres. The owner has tried to move the table by lifting one end only and the leverage applied did serious damage to the joinery. The worst involved one of the mortises losing almost its entire side.

    Broken mortise.jpg

    Plan A is to fill the entire gap with Plastibond and recut the slot with a mortiser. Then I'll use epoxy to secure the tenon.

    Any better ideas?

    mick

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  3. #2
    Join Date
    Jul 2005
    Location
    Oberon, NSW
    Age
    63
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    13,360

    Default

    Cut away the damaged sections and glue in a replacement block. Cut your mortice into that.

    Pity the damage is on a visible face, but careful timber selection would make it less obvious. Certainly less obvious than bog!
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  4. #3
    Join Date
    Oct 2010
    Location
    NSW
    Posts
    652

    Default

    It doesn't look like a quality piece of furniture but I wouldn't even use plastibond on that. Skew has nailed it.

  5. #4
    Join Date
    Jun 2009
    Location
    Elizabeth Bay / Oberon NSW
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    Default

    Quote Originally Posted by Picko View Post
    It doesn't look like a quality piece of furniture but I wouldn't even use plastibond on that. Skew has nailed it.
    I agree; but in part only. The table was made by a so-called professional cabinet maker and its base and legs will probably need a complete rebuild or replacement. The bloke should be shot and burned.

    However the table top appears to have been put together very well and still looks good after 30 years. Unlike the supporting frame, the top was made from planks of undressed Toona found in the roof space of the stables attached to an 1840 heritage listed and architecturally significant building in Surry Hills owned by the same person who requested the repair. The frame is a piece of junk but the top most certainly is not.

    One option is to remake the frame. Another might involve reducing its length and width to keep the repair out of sight.

    Skew is right about the face panel, something I didn't consider. Thanks mate. Maybe you might look at it next time I'm in Oberon.

    mick

  6. #5
    Join Date
    Feb 2016
    Location
    Canberra
    Posts
    5,125

    Default

    I love fixing broken furniture.

    The advice of trimming the damage and doing a repair is the best.

    I love the look of Wabi Sabi.

    The idea isn't to repair it to perfection, but do an expert repair that is excellent. Hiding the damage is so hard it isn't worthwhile - its akin to smudging a carpet stain around to "blend" it in!

    Bah! Do the repair, match as close as possible and just accept the repair is part of an ancient tables story.

    It will make for interesting conversation.


    Show us pictures as you go!

  7. #6
    Join Date
    Jun 2009
    Location
    Elizabeth Bay / Oberon NSW
    Age
    76
    Posts
    934

    Default

    Quote Originally Posted by woodPixel View Post
    I love the look of Wabi Sabi.
    Me too. I do it with even thinking. Apologies for the double entendre.

    The perfect imperfection.

    mick

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