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  1. #16
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    Apr 2007
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    Quote Originally Posted by KahoyKutter View Post
    How about "laminating" three layers of 6mm MDF sheets and stagger the joins to create a piece to your required dimensions ? That's the way I would do it.
    This - given all your constraints.

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  3. #17
    Join Date
    Feb 2016
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    Canberra
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    5,124

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    Could you join it with a scarf rather than butt?

    Put the outside of the scarf to the wall studs, so the piece that sits above wedges itself in hard against the wall.... just like a French Cleat.

    Glue, fill and sand smooth.

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