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  1. #16
    Join Date
    May 2004
    Location
    Mildura
    Age
    57
    Posts
    39

    Thumbs up

    I made one out of some 100mm x 6mm aluminium flat at 1500mm long. I then secured some aluminium square (30mm x 30mm x 3 approx) along the entire length using countersunk screws. It is perfect for marking out or for use with power tools.

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  3. #17
    Join Date
    Sep 2002
    Location
    Minbun, FNQ, Australia
    Age
    66
    Posts
    12,881

    Default

    G'day.

    I went to the local Ali distributor & bought a whole 6M length of 50x25x3 box for $90 & had it cut into 2.5M, 2 M & 1.5M for straight edges.

    To stop any unwanted flexing, glue the widest side of the box to a strip of 4mm MDF using a known good straightedge as a guide to keep the Ali straight, EI: the edge of a sheet of 12mm ply. Leave enough overhang each side to suit you fav circ saw on one side & your fav edge trimming router bit on the other side.

    Then, once it's set dry & hard, to finish the guide, lop off the extra overhang each side, set you saw square & run it down the 'saw' side & do the same with your router on the ‘trim’ side.

    When you want to rip/hack/trim a long edge straight/smooth, clamp the straightedge onto it with the appropriate edge along the line you want to rip/hack/smooth/straighten & plough in.
    The guide edge of the power tool base follows the ali straight edge & the tool blade/bit runs along the already trimmed edge of the MDF & there you have it.

    This is not a new idea but it is worth following.
    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

  4. #18
    Join Date
    Aug 2003
    Location
    Loxton, SA
    Posts
    537

    Default

    Good tip Cliff!

  5. #19
    Join Date
    Oct 2003
    Location
    Romsey Victoria
    Age
    63
    Posts
    3,854

    Default

    My advice is don't use a banana
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  6. #20
    Join Date
    Sep 2002
    Location
    Minbun, FNQ, Australia
    Age
    66
    Posts
    12,881

    Default

    Quote Originally Posted by Grunt
    My advice is don't use a banana
    G'day.

    If you live in Mexico that is...
    they are actually dead straight before we pick 'em & pack 'em for export to you blokes
    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

  7. #21
    Join Date
    May 2004
    Location
    Sydney
    Posts
    35

    Default

    A company called A G PULIE in Granville (sydney) makes a range of straightedges up to about 2.5m.

    I have had a 2m one for a year or so. It is excellent. Bought it at Mitre 10.

    Made from extruded Al, section about 75x20mm. Looks exactly like the better Al levels. Clearly more than a simple box section, but I have not opened it up to find out. Nice sharp corners so you can draw clean lines, or run a blade against the edge without a waver.

    Mine has withstood clamping against jobs with no sign of distortion.

    Ed T

  8. #22
    Join Date
    Nov 2003
    Location
    Australia and France
    Posts
    8,175

    Default

    Cliff,

    What did you use for glue - liquid nails?

    Mine are the same type, but with250 x 18mm MDF as the straight edge, only I made them 2400, 1500 and 900 long!

    They probably won't wear out, but if they do, I'll replace them with the ali ones.

    How will you clean up the glued surface when you need to replace the bases?

    Cheers,

    P

  9. #23
    Join Date
    Jul 2003
    Location
    Hodgsonvale QLD
    Age
    62
    Posts
    251

    Default

    Have a look at page 109 in the Carba-Tec cattledog, the pro grip system looks similar to what Norm uses and is only $39.00 for the 50".

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