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  1. #1
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    Default How to thicken epoxy

    Thicken as in turn it into a really thick paste - so it can be applied with a spatula

    I bought some 'aerosil' which can thicken it but its very difficult to mix in theres always clumps. Any other options?

    Anyone tried using timbermate wood filler to thicken it? Doesnt need to be structural just want to fill some checks/gum veins

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  3. #2
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    May 2011
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    western australia South West
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    Default

    Sawdust?

  4. #3
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    melb
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    Default

    I tried sawdust, the sawdust stays in place and the epoxy flows down

  5. #4
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    Apr 2019
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    NSW
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    Default

    Wait till it cures a bit then apply it?

    Or mix some of the dye etc into builders bog and use that instead?

  6. #5
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    Default

    Keep mixing the aerosil, all of a sudden it will merge with the resin, and then you can add more if desired. Just use a flat stick, an offcut of 3 mm ply is what we use, but it does take time, longer than you expect.

  7. #6
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    Rushworth, Victoria
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    Default

    I wouldn’t use Timbermate it’s a water based filler. Maybe try feeding in your filler more gradually rather than all at once. It’s one of the tedious things about epoxy , mixing in the fillers unfortunately. Sometimes while mixing if I think I’ve added to much I’ll blow off the excess before it becomes too stiff. Dont tell te OHAS rep I said that!
    "World's oldest kid"

  8. #7
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    Default

    Get some west system 413 microfibres that always works for me

    Regards Lou
    Just Do The Best You Can With What You HAve At The Time

  9. #8
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    Feb 2016
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    Canberra
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    Default

    Fistfuls of clear fibreglass hairs?

  10. #9
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    Jul 2004
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    Adelaide
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    Default

    I understand that adding talc to epoxy will achieve what you are looking for. (preferably non scented talc). Mix to a paste.

    Regards
    Keith

  11. #10
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    Apr 2001
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    Perth
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    Default

    Epoxy is thickened with micro balloons. You can purchase it at Bunnings. An alternative is bicarb (but this makes for a heavy solution). Flour is another alternative.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  12. #11
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    melb
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    Default

    I read talc does it - Im a bit worried about baby powder as it has other stuff in it not sure if it will be bad for the epoxy?

    Is there another name for micro balloons? I searched bunnings and nothing came up

  13. #12
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    Don’t use anything but the correct micro hemispheres, they cost very little and are engineered to blend with the epoxy resin correctly.
    Fillers | West System | Leaders in Marine Epoxy

    just keep mixing it, all of a sudden, it will just blend and merge and you’re away.

  14. #13
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    Apr 2001
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    Perth
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    I cannot find the link to Bunnings. Probably old now. You can order these on line: SIG Micro-Balloons - Filler Material - HTA

    I used micro balloons thickening epoxy when repairing surfboards and windsurfers.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  15. #14
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    Default

    West System needs fillers to thicken it up, but Techniglue is a lot more "gluggy"* in standard form.

    *adhesive technical term

  16. #15
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    Quote Originally Posted by Mr Brush View Post
    West System needs fillers to thicken it up, but Techniglue is a lot more "gluggy"* in standard form.

    *adhesive technical term
    Techniglue already has fume silica thickening hemispheres in it, same as araldite and other epoxy glues.

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