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  1. #1
    Join Date
    Apr 2004
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    Tasmania
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    Default Wooden Train Track

    I left a post on the router forum, no one replied so I thought it best to put a follow up here.

    For some time I thought about making some Brio style wooden train track for my grandson's Thomas The Tank Engine sets. He has some bought pieces, but I thought I would knock up my own.

    I searched the forums and found some posts, these mainly referred to buying a dedicated router bit set. From the posts on the forum it appears that the router bit set was a little bit different from the original track.

    Anyway since I only wanted straight track initially I decided to use a dado blade. The track was fairly easy to make, the main issue was obviously the male fitting, I did this using a combination of a dado blade and the bandsaw, plus a bit of hand shaping. The female end is very easy using a drill and bandsaw.

    I'm quite pleased with the outcome and now plan the trickier curves and junction sets. I have attached some pictures.

    I must say that for young children this train series set is fantastic, he gets hours of fun from it.

    I have seen some info on the net about making other track add ons so I'll be having a go soon.

    If anyone want to know how I made the track reply to the post and I'll post some details.

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  3. #2
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    Sep 2006
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    Avoca Victoria
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    Default

    Grandpas of the world unite!!!

  4. #3
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    Dec 2004
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    Northen Rivers NSW
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    Default

    Great to see Gordon leading the way!

    "Dirty or clean, I'm a famous machine"


  5. #4
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    Aug 2003
    Location
    Christies Beach
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    Default

    Well done, very clever!

    My wife and I went through our Ikea store last week and I spent some time studying these

    The track pieces are all females and are joined together with little "Peanut" shaped pieces, would that make things easier or more flexible?
    More pics
    The secret to creativity is knowing how to hide your sources.
    Albert Einstein

  6. #5
    Join Date
    Jul 2005
    Location
    Toowoomba Qld.
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    2,792

    Default

    Well done Stubchain!
    I had a go a while back with mixed success. The straight bits were OK, and had a hit with a double female joiner, to supplement the double male supplied in a set. This opens up build options! Got a bit carried away trying a pivoting unit for varying the angle of a corner (as per commercial version) which failed dismally!
    I also did a repair on a level crossing unit, where my son had broken the plastic male fitting on its first outing. Epoxied in a seperate dovetailed piece, out of beech, which has held up quite well.

    Cheers,
    Andy Mac
    Change is inevitable, growth is optional.

  7. #6
    Join Date
    Dec 2004
    Location
    Hell with fluro lighting
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    55
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    2,156

    Default

    Quote Originally Posted by Tankstand View Post
    Well done, very clever!

    My wife and I went through our Ikea store last week and I spent some time studying these

    The track pieces are all females and are joined together with little "Peanut" shaped pieces, would that make things easier or more flexible?
    More pics

    Can you imagine trying to keep track of the little peanuts....
    I may not have gone where I intended to go, but I think I have ended up where I needed to be.

    My Other Toys

  8. #7
    Join Date
    Mar 2007
    Location
    Munruben, Qld
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    83
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    10,027

    Default

    Looks good Stubchain great idea
    Reality is no background music.
    Cheers John

  9. #8
    Join Date
    Apr 2004
    Location
    Tasmania
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    Default

    Yes the little connectors look very appetising, not sure how they are getting away with selling to 3 year olds. My understanding is that the IKEA track is just that little bit different to the one for the Thomas sets.

    The male connector is certainly the problem. I'm trying to track down some 12mm wooden balls so I can drill and dowel them into one end. This will make the curved track easier.

    I am working through an idea how to make the curve track using a router table and a circle cutting type jig.

    One advantage of a system like this is that at least the trains run on time.

  10. #9
    Join Date
    Jan 2007
    Location
    Goulburn NSW
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    89
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    913

    Default

    a good job did you make the train as well?
    les

  11. #10
    Join Date
    Aug 2004
    Location
    Coffs Harbour
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    2,018

    Default

    Someone is going to need a bigger house.

    I will check the router forum but could you use a bearing guided flush trim router bit?

    I spent many days going through the Thomas train stuff last Christmas. They even have different size tracks within the Thomas range.
    Scally
    __________________________________________
    The ark was built by an amateur
    the titanic was built by professionals

  12. #11
    Join Date
    Jun 2004
    Location
    Port Macquarie
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    54
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    2,123

    Default

    Looks like a good CNC project to me....

    HH.
    Always look on the bright side...

  13. #12
    Join Date
    May 2007
    Location
    North of the coathanger, Sydney
    Age
    68
    Posts
    9,417

    Default

    nice track and good effort

    somewhere I've even seen kits to make the trains ie the wheels and magnets etc - when I can remember where I'll post the info

  14. #13
    Join Date
    Apr 2004
    Location
    Tasmania
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    74
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    290

    Default

    Yes Scally I could use a flush router bit, and I think I will. I have also seen an mdf template used to route the track grooves. It's a concave curve that matches the outside curve of the track. This is then used on a router table with a 6.35mm bit, then offset for the second "rail".

    I don't think I'll get into making the trains, can't match the bought ones from Big W.

  15. #14
    Join Date
    Jan 2007
    Location
    Grange, Brisbane
    Age
    53
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    1,642

    Default

    Quote Originally Posted by Stubchain View Post
    Yes the little connectors look very appetising, not sure how they are getting away with selling to 3 year olds. My understanding is that the IKEA track is just that little bit different to the one for the Thomas sets.

    The male connector is certainly the problem. I'm trying to track down some 12mm wooden balls so I can drill and dowel them into one end. This will make the curved track easier.

    I am working through an idea how to make the curve track using a router table and a circle cutting type jig.

    One advantage of a system like this is that at least the trains run on time.
    We've got the ikea set and the peanuts are glued into one end. The machine tolerances are not very good, so the fit is quite loose in the free end, but you can't get the peanuts out of the glued end.
    Cheers, Richard

    "... work to a standard rather than a deadline ..." Ticky, forum member.

  16. #15
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    Apr 2004
    Location
    Tasmania
    Age
    74
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    290

    Default

    I found some 12mm wooden balls in a bead shop, cost me $6 for 50. Just about perfect for the male connectors. Here's a picture, and one of my grandson.

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