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Thread: Pull Saws - Genetic differences
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18th May 2010, 01:27 AM #16
Hi Clinton
You're obviously using the ryoba and kataba saws. Both are probably slightly more difficult to use than the dozuki with its back support, as the blade will follow the plane of your hand/arm motion, and if this isn't perfectly parallel to the line of the blade and saw as a whole, it can snap quite easily. The dozuki gives a little more support, but the same principle applies. It will snap if the pull stroke is not perfectly in line with the plane of the blade and the rest of the saw.
You mentioned you were cutting framing pine (cross-cut I presume). What were the width and thickness of the timber. If the timber was wide or thick, were you trying to cut it all the way through only from one side? This is not always a good idea with the ryoba especially. With thick framing timber, you'll find that Japanese carpenters will often rotate their timber as they cut; among other things, this can help to avoid the risk of the timber binding and gripping hold of the saw, which is a recipe for disaster, even if your technique is otherwise OK. More importantly though, the timber has to be properly supported throughout the cut. If the timber binds as you're pushing the saw back for the next pull stroke, it will snap. Knowing whether the blade snapped on the push or the pull stroke will go some way to solving your problem.
If it snapped on the pull stroke, you've got a severe twisting problem with your technique. If it was the return push stroke (more likely by what you wrote), you're either pushing back too hard, twisting your arm when you push back, the timber is binding, or a combination of some or all.
Also knowing how you set up your timber for the cut will provide some clues. Your physical size really has no influence on how the Japanese saws perform. Not all Japanese are small, especially these days, and I've met and seen some very tall Japanese carpenters in action.
Regards
DesLast edited by Des.K.; 18th May 2010 at 08:47 AM. Reason: Clarity.
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19th May 2010, 01:19 AM #17
Ok... still time poor... did a 14 hour day today.
Des, Its the push stroke that causes the problems every time.
Timber is 90 x 45 mm.
Cutting position is 'whatever'. The workbench is in construction, and the pine is for a clapm rack,,, so I'll cut it on the dining room table or kitchen bench or over the trestles or semi formed top of the bench. I'm working around, and not 'perfectly set up'.
I've used western saws pretty extensively, in all sorts of situations... on workbenches, over sawhorses, on the site on farm building projects. I sharpen them myself, and can cut a good line with a blunt saw when its quicker to get the job done and finish up than to take time off to sharpen a saw.
Been using handtools from a pretty young age, and was taught by an old builder that did a lot of the old houses (from sawmill negotiation on cutting out logs to finished house) - one of my Grandfathers.
I know that its the tradesman, not the tool... and I use the saw like a builders tool not something fancy that needs 'slow and steady precision and babying'.
I'm holding off getting decent builders size Japanese tools, as I think I'll monster them, and that would be a shame... but I want them due to the way they cut.
With a western saw, if a tooth catches for whatever reason, the blade can accomodate a lot of drama before it bends/buckles so much you need to take out the tension, straighten and retension.
And that the issue... you can repair the saw, but its a bit hard to repair a broken Japanese pullsaw blade when it cracks the metal.
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19th May 2010, 02:06 AM #18
Hi Clinton.
If it's only on the return push stroke that the saws are snapping, and you can cut straight lines with Western saws, then I'd say there's probably nothing wrong with your cutting technique. There's no difference in the actual cutting principle between Western push and Japanese pull saws. In both cases, the arm has to form a straight line with the line of the saw blade; the obvious difference is push instead of pull.
The photo below is from the textbook we received at the college where I studied in Japan. The fellow sawing is the college's senior master carpenter with 50+ years experience. He certainly doesn't baby his tools, saws included. He uses considerable force, but it's all on the pull (cutting) stroke. After the cut stroke, he eases the saw back to the start position, then pulls it through strongly again. As you could imagine, a very fluid motion with considerable force, but very little effort.
Also, as you can see in the photo, the work piece is fully supported throughout the cut - in this case with his body (foot), so there's no risk that the timber will move and bind on the saw.
Among other things, the text talks about positioning the head and ensuring the blade doesn't twist, but it also mentions that the push stroke should be light, and power should go into the pull stroke, and that the cut should be continued throughout at a uniform angle. This is where I think your problem is - too much energy on the return push stroke, and possibly the timber moving slightly on the push stroke causing the saw blade to twist and snap. Both are easily fixed.
Hope this helps a bit.
Regards
DesLast edited by Des.K.; 19th May 2010 at 08:24 AM. Reason: typo
See some of my work and general shoji/kumiko information at kskdesign.com.au
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21st May 2010, 11:32 PM #19
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22nd May 2010, 11:55 AM #20
Must admit that I can't remember ever seeing a Japanese saw seller indicating that a particular saw is for hardwood.
.....Stay sharp and stay safe!
Neil
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22nd May 2010, 02:16 PM #21
I've seen the odd one on US japan tool sites. Here it is.
Guyokucho 10"hardwood saw.
Gyokucho 10" Hardwood Saw <!05> - The Japan Woodworker Cataloganne-maria.
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22nd May 2010, 03:29 PM #22
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22nd May 2010, 03:54 PM #23anne-maria.
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24th May 2010, 12:58 AM #24
Maybe a bow saw would work for you Clinton. You could make it to fit you then. And put the blade in any way you want. (Will they work as pull saws? )
anne-maria.
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24th May 2010, 01:02 AM #25
:dunce: How bazaar. The next thread I look at you are replying that you are making a bow saw. :spooky:
anne-maria.
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24th May 2010, 03:19 AM #26
Yep, spooky!
Bow saws work 'either way', pull or push. You can put the blade in either way.
I've made a few... the trouble is getting the right blade, or filing one to your liking. I'm over filing a blade... so I'll look for bandsaw blades in the toooth pattern I like.
With B&stard Aussie hard timber, I find a crosscut blade works best as a allrounder... both for clean rip lines as well as for cross cuts. More so if the timber is really dry.
Some salvage doors are coming up nice, lots of 1/4 cut old growth oregon... thats my bow and frame saw.
I've been playing with the cutting action of the J saws... absorbing the replies in this thread. My drama is that I push (old habits), and ripping hard is inaccurate for me. I'll work it out. It will be combination of adjusting muscle memory to the J saw, and adjusting my body position.
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24th May 2010, 12:20 PM #27
Bandsaw blades work quite well on bow saws. Real cheap if you use broken blades and still reasonably cheap to buy new lengths. Some of the tooth profiles that I use on my bandsaw are a bit too aggressive (for me) to push/pull by hand, so have to use a less aggressive profile. Have mainly used on log work, but can't see why it wouldn't work with on fine work with a fine TPI blade. Bi-metal blades can be resharpened and the profiles adjusted.
.....Stay sharp and stay safe!
Neil
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26th May 2010, 10:38 PM #28
Clint
" Cutting position is 'whatever'. The workbench is in construction, and the pine is for a clapm rack,,, so I'll cut it on the dining room table or kitchen bench or over the trestles or semi formed top of the bench. I'm working around, and not 'perfectly set up " .
It sounds to me like it is likely the wood is moving as you make the return stroke and the saw is binding in the kerf.
I suggest you start by clamping the wood to a bench or some other firm support and do a series of test cuts to see if that improves things. if it does you need to make sure you have the wood clamped or held firmly whilst cutting. If not, then it is most likely that you are not making the return stroke in a straight line, and you will need to work on that
If I am cross cutting say a 90 X 45 length of Pine, I usually lay it on the bench or saw horse at the front edge, and start the cut at the top front corner and let the cut go down and across and then slowly roll the wood away from me whilst cutting, if you make the first cut square the saw will then follow the kerf around the wood as you roll it. The key is to cut so as to pull the wood down onto the bench, then light but firm pressure will hold it in position. When you cut through the last face take light cuts so the saw does not drop onto the bench top, and you should finish with a nice square cut, and both pieces sitting on the bench top.
Hold the saw handle firmly but don't lock your wrist and fist, let the saw do the work.
Grab a 2.4 m length & crosscut it into 6mm slices and that should get you into the swing of things.
Regards
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26th May 2010, 10:42 PM #29
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27th May 2010, 01:03 AM #30anne-maria.
Tea Lady
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