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  1. #1
    Join Date
    Sep 2010
    Location
    Auckland, NZ
    Posts
    10

    Default Circular saw vs plunge saw...confused!

    Hello

    I'm a very keen amateur wood-worker who is about to invest in a circular saw of some description. After hours of research, I've become fairly confused! I'd like a saw that can both rip and crosscut very accurately, and thus assumed that a saw that runs on a track would be best for ripping.

    I thus started to look at the Festool TS55 but was a bit frightened by the price - so found the Makita SP6000K which was still scary, but better. The thing is, I've also heard that one must not use a plunge saw unless it's on a track - which would mean that cross-cutting narrow stock (say 45 x 90mm framing) would be a no-no. Is this right?

    Maybe I should be looking at a saw like a Makita MGA - although I understand that this doesn't have a dedicated rail kit like the two mentioned above. That said, I good, firmly clamped guide should enable a fairly straight edge to be cut. I shop-made cross cutting jig would help with accurate cross cuts too.

    I'm a little lost as to the exact advantages of a plunge saw too - obviously the ability to start in the middle of a sheet, and the dust extraction capability - are there other major advantages? I like the idea of starting a tool collection that all plug into a dust removal system (like Festool) - however with each of their tools costing around the NZ$1000+ mark, it might be an expensive habit to indulge in.

    Sorry for all the questions - any guidance would be appreciated!

    Regards

    Matthew

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  3. #2
    Join Date
    May 2009
    Location
    Perth
    Posts
    708

    Default

    Apart from the plunge action and good dust collection (both very handy), plunge saws usually come with matching guide rails. It's only with a rail system of sorts that you can guarantee straight cuts with a circular saw. The rail system can be like Festool, after market or DIY.

    Why not look at this saw if you are worried about price. Some forum members have this saw (including me). It is very well made, powerful, accurate and the track is similar to Festool ( as are some others). It's dust collection is excellent and it will hook up to a standard hose. The only thing is I would get a new blade because the standard one is nothing to write home about,

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  4. #3
    Join Date
    Sep 2010
    Location
    Geelong
    Posts
    2

    Default

    Hi,
    recently i added a makita sp6000k plunge saw to my kit. As much as i would love to have a Festool collection price point is a little to much for me. As the patent on the Festool plunge/rail saw has expired other manufactures have started making their own versions. My reason for the sp6000k was to be able to make straight cuts onsheet products quickly onsite. I am happy with this tool but excited that i can use my makita router with the rails aswell

  5. #4
    Join Date
    Aug 2004
    Location
    Brisbane
    Posts
    4,969

    Default

    you might also consider something like this jig with a cheaper good quality regular circ too.

    Cheers
    Michael

  6. #5
    Join Date
    Sep 2010
    Location
    Auckland, NZ
    Posts
    10

    Default Thanks!

    Thanks very much for all the helpful answers. It seems that the plunge saw with rail is perhaps a little too specialized for me at present, and that I'd be better going with a good quality circular saw, and making a few jigs as suggested. I'm sure that would be accurate enough for my needs - for now. I'm a little wary of starting a Festool collection - the price point is so high that it could well inhibit the ability to make future purchases. Makita seems a little more manageable.

    With the money I'd save by not opting for a plunge saw, I'll be able to get a router at the same time - the other tool competing for my attention. I like the idea of getting a router that can run on a track - perhaps even a track that will later get used with a plunge saw. To that end, does one need a specific Makita router to run on the Makita track that the SP6000K runs on? Or is it merely a case of attaching something to the base of any router - and then it'll run on the appropriate track? Toolnut - your experience here?

    As for routers - I assume the Makita ones are good. From there it's just a case of choosing one of appropriate collet size and power - or are there other things to look out for?

    Thanks again,

    Matthew

    PS - the plunge saw linked to looks good - however I'm in NZ and that looks like an Australian site. I guess they could send it over though.

  7. #6
    Join Date
    Mar 2009
    Location
    Sydney
    Age
    37
    Posts
    2,711

    Default

    Have a look at this link
    https://www.woodworkforums.com/f13/makita-plunge-cut-circular-track-saw-v-regular-circular-saw-93628/

    Andy

  8. #7
    Join Date
    Sep 2010
    Location
    Auckland, NZ
    Posts
    10

    Default

    Hi Andy

    Thanks very much for that - a very helpful link. I wish my search had turned that up.

    One thing - I've heard people talk about needing a "cast alloy' base plate on the circular saw - what's the advantage of this? I'm looking at a Makita 5008MGA - I can't seem to find what the base plate is made of on that.

    Matthew

  9. #8
    Join Date
    May 2008
    Location
    Vermont, VIC
    Posts
    238

    Default

    G'day Matthew,

    I recently purchased the Makita SP6000K and got 2 pieces of the 1400mm guide rail, and very happy with the saw. Attached to my vac, the dust collection is very good.

    From what I've read, the guide rail is a copy of Festool, hence you can use Festool tools with them.

    Anyway, I got a 2nd guide rail because it is "reasonable" enough in price that I am considering cutting the 1400mm into 2 pieces, 500mm & 900mm each, for cutting shorter stock.

    I found the attached Makita flyers from overseas about using the Makita routers and jigsaws with the rail system.

    Cheers

    Gunn

  10. #9
    Join Date
    Sep 2010
    Location
    Auckland, NZ
    Posts
    10

    Default

    Hey Gunn

    Thanks for the info - and the pdfs which do seem to confirm that an adapter kit can be purchased, to allow routers to run on the track. I might hold off buying a circular saw for a bit - surely Makita (or someone) will produce a 'standard' circular saw (ie not a plunge saw) that runs on the rail? Unless there's something about circular saws that precludes that?? Non-extracted dust clogging the rail, perhaps?

    Cheers,

    Matthew

  11. #10
    Join Date
    Oct 2007
    Location
    Alexandra Vic
    Age
    69
    Posts
    2,810

    Default

    The jig that Mic-d linked works well provided that the circ saw base can be set truly parallel to the blade, i.e. an intermediate class saw, not a truly crappy one.

    A similar set up can be used with a router for a single bit, setup and trimmed in the same way. Reasonable convenient as you can make jigs in various lengths for different sized sheets, ripping/crosscutting etc. and just as easy to place on the marks and clamp.

  12. #11
    Join Date
    Sep 2010
    Location
    Auckland, NZ
    Posts
    10

    Default

    Hi Malb

    Thanks for the reply. I'm leaning towards a Makita 5008MG which should be a good enough saw for reasonable accurate cuts, I would hope. Of course the jig, alignment and my skill comes into play.

    I'd like to get the 5008MGA (I think the 'A' denotes the electric brake, which I've read great things about) but it doesn't seem to be available in NZ.

    Matthew

    PS - I assume you mean perpendicular, not parallel? http://cdn.woodworkforums.com/images...sh-anim-cl.gif

  13. #12
    Join Date
    Oct 2008
    Location
    Gold Coast
    Age
    49
    Posts
    591

    Default

    one big difference between the makita and festool plunge cut saws is that the makita does not have a riving knife located right behind the blade.

    when the timber is ripped it will naturally want to bind, the riving knife prevents the blade becoming jammed, which puts more strain on the motor and in most cases you will receive a nasty kickback.

    i have never had a kickback ripping every aussie timber you can think of using the festool ts-55.
    i would like to hear from any makita owners that have the plunge cut saw.
    have you ever had any kickbacks because of the timber binding?

    i only had a kick back when i misplaced the baseplate of the saw on the guide rail groove, as soon as i plunged down, the blade dug into the aluminium guide rail and gave me a nasty old kickback.

    with regards to spending money, the festool is pretty expensive, personally, i think you get what you pay for.

    if it is too much to spend right now, i highly recommend a 185mm/ 7 1/4 inch makita circular saw, they have been my weapon of choice for general carpentry for the last 20 years.
    the advantage of the aluminium base plate is that it is stronger than the pressed metal.
    the aluminium is normally 3mm - 4 mm thick.
    the pressed metal baseplates are normally 1.5mm - 2mm thick.
    on a construction site the pressed metal baseplates are easily bent and damaged when heavy timbers fall on them.

    justin.

  14. #13
    Join Date
    Sep 2006
    Location
    Avoca Victoria
    Age
    81
    Posts
    10,501

    Default

    Quote Originally Posted by matt1710 View Post
    Hi Malb

    Thanks for the reply. I'm leaning towards a Makita 5008MG which should be a good enough saw for reasonable accurate cuts, I would hope. Of course the jig, alignment and my skill comes into play.

    I'd like to get the 5008MGA (I think the 'A' denotes the electric brake, which I've read great things about) but it doesn't seem to be available in NZ.

    Matthew

    PS - I assume you mean perpendicular, not parallel? http://cdn.woodworkforums.com/http:/...sh-anim-cl.gif
    That link doesn't work Matt

  15. #14
    Join Date
    May 2009
    Location
    Perth
    Posts
    708

    Default

    Well Festool is not the only plunge saw system with a riving knife. The one I posted above and repeated below has an excellent, retractable riving knife. Yes it is a copy of the Festool, but it works brilliantly nevertheless at less than half the cost.

    I know its hard for people to accept that it can be that good coming from China, but I think we have just been brainwashed into thinking that paying $1000 for a small circular saw is all about quality and not about excessive pricing by Festool Australia. For example, in the USA a TS-55 system retails for US $500.


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  16. #15
    Join Date
    Jul 2005
    Location
    Victoria
    Posts
    5,215

    Default

    It would drive me nuts if all I had was a TS55 or equivalent. It’s basically a girl’s saw. Good for cutting sheet stock, but when you need to get into 55-75mm slabs of tough Aussie hardwood then the TS75 reigns supreme. Some here obviously have an issue re Festool pricing, that’s ok, they don’t have to buy them. But for those who do, we are eternally grateful.

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