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  1. #1
    Join Date
    Jun 2005
    Location
    Albury, NSW
    Posts
    2

    Default Home made precision wood lathe.

    G'day everyone. I'm new to these forums and I hope they are as good as they look. I'm a year 12 student and my metal and engineering project is a wood lathe.I designed and built it all myself.

    It's only a mini lathe for turning small legs and bowls at home. I have attached a few pics - I hope they aren't too large.

    I now need some info on headstocks and tailstocks and possibably a banjo (I think I will fabricate the Banjo - doesn't seem like a hard task).

    I'm after either new castings of headstocks and tailstock or some old ones some one is getting rid of. I was again, going to fabricate both (and the headstock won't really be that hard - but the tailstock is a little more complex) but I don't think I will, because of the amount of time involved in the tailstock.

    I want a tail stock where you turn the handle and the handle doesn't advance but the centre does (I'm not sure what this is called...)

    And I have a question - will a 1/3hp electric motor be powerful enough to run this baby? (probably will only be aroun 500-550 between centres). I am hoping to have the centres 150mm of the bed (should give a 200 swing for a bowl)

    Cheers




    Jeremy of

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  3. #2
    Join Date
    Feb 2003
    Location
    Garvoc VIC AUSTRALIA
    Posts
    11,464

    Default

    Looking good so far.
    !/3rd hp will do but is at the lower end.
    I'd fabricate the whole lot.
    But you could make timber patterns and get it cast from iron or aluminimum at a foundry
    Regards, Bob Thomas

    www.wombatsawmill.com

  4. #3
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,550

    Default

    If kids (sorry Jeremy) are doing this at school it seems the future is in good hands.
    Visit my website
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  5. #4
    Join Date
    Jun 2005
    Location
    Albury, NSW
    Posts
    2

    Default

    I built most of it at a very good friends engineering workshop. I've done welding courses and just started a machining one at TAFE in my own time.

    As for school producing good quality stuff - not my school, which is sad, but the quality of stuff is just really poor. Tolerances of 1mm etc on machined parts... It's nothing like the real world, which annoys me.

    But I'm not a cranky old man yet, so I should stop talking like one!
    Jeremy of

  6. #5
    Join Date
    May 1999
    Location
    Tooradin,Victoria,Australia
    Age
    73
    Posts
    11,918

    Default

    Morris. I hope that I am seeing the pictures wrong.

    You don't seem to have left a gap at the web and the bed flange to allow the locking plates for the banjo or tailstock.

    Tailstocks are a bugger to make and even one off a cheap lathe is better than most fabricated ones, although I have done it. Cheaper to buy one.

    The head stock is easier unless you want to put a morse taper in it.

    With the exception of my 3000 all my lathes have been built by me except the big one. I designed it and had it built because I didn't have the time.

  7. #6
    Join Date
    May 1999
    Location
    Tooradin,Victoria,Australia
    Age
    73
    Posts
    11,918

    Default

    OOPs! Had a better look. You have.

  8. #7
    Join Date
    Dec 2004
    Location
    mays landing NJ -USA
    Age
    80
    Posts
    34

    Default

    Very nice job so far Morris. Do you have the machinery to fabricate the spindles?
    I built my own lathe , out of wood. I had to buy the headstock spindle and the tailstock spindle. I bought replacement parts from a manufacturer. If you have a metal lathe at hand, and the knowledge to turn threads, you can make your own spindles.
    Most lathes I've seen use 1x8 threads. The tubing is 1" in diameter and 8 threads per inch. A morse taper is very useful, # 2 is most common.
    The tailstock spindle is easiest to make. I would use tubing with a #2 morse taper. Thread the outside of the spindle the same as the headstock spindle. Tap a plate for 1x8 that fixes onto the tailstock you devise.A crank can be placed on the end.When you turn the crank clockwise the morse taper advances thru the tapped plate. Two plates , one on each end of the tailstock would be best.Buy a live center for the morse taper.
    The headstock spindle should have a smooth surface for the 3 or 4 step pulley. If you are able, mill a key way for the pulley. You ought to have the pulley on hand first.I had trouble finding a pulley with the correct bore for my lathe. The bore was 25 mm I believe. A machine shop wanted $40.00 to bore an undersized pulley that cost $35.00 if I had bought it. I made the pulley out of maple, bored a 15/16" diameter hole and mounted it with a setscrew. This worked out well, I use the lathe hundreds of hours each year.
    As far as the motor is concerned, 1/3 hp will be fine for small spindle turning, too small for bowls though. If you have a 1/3 hp motor , use it. You can always swap out a larger motor later on.
    You have done an excellent job so far, I hope I helped a bit.

    mike

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