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  1. #1
    Join Date
    May 2004
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    Tasmania
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    Default Jointer problem, not the usual!

    Guys,

    I have attached a couple of pics of my jointer.
    As you can see the cutter head is not parallel to the table.
    This is not adjustable as the bearings/bushes/whatever that hold the cutter head are pressed and fixed.
    I have hardly ever used this jointer and when I have it has been with limited success, although I have never spent any time setting it up correctly. To be honest, I used it about five times and it has been in a mates shed for the past 12 months doing nothing.
    I have recently sharpened and re set the blades but haven't actually used the jointer since.
    The reason I ask if it is a problem is that the jointer is from Timbercon in Perth and I live in Townsville.
    If it needs to be replaced I could maybe get them to bring a new one to the Brisbane Wod Show as I am driving down to Bris over easter and will be there again for the show.
    I have to fit my wedding and honeymoon in between the two

    Cheers, Jack
    "There is no dark side of the moon really. Matter of fact it's all dark."

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  3. #2
    Join Date
    Oct 2001
    Location
    Warwick, QLD
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    3,462

    Default

    Jack, is the blades parallel to the table in the horizontal. So long as the cutterhead is flat is doesn't matter that much that it is skewed across the table. If the bearing are fied I don't think there is much you can do.
    Have a nice day - Cheers

  4. #3
    Join Date
    Jun 2000
    Location
    Western Australia
    Age
    77
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    3,679

    Default

    JACK, have you approached Timbecon with the problem they are reasonably good about sorting things out tho they may wonder about a years time lag?

    Call Hague or Simon Gobby at Timbecon and mention your circumstances being in the far north of Q'ld..perhaps they'll come to the party on the problems with your machine.

    You will need to prove that the machine has'nt been misused in that time ....but you should still be under a warranty and it could well be effective in your claims on them if the machine is found to be faulty...and this is where you're gonna need a lotta luck given the time that has lapsed.

    Give 'em a call on the phone ...ya never know they may say gring the machine down to Brissy ..and we'll take ir from there.

    Oh good luck by the way on the coming nuptials and for the ensuing wedded bliss to follow.

    cheers
    Johnno

    Everyone has a photographic memory, some just don't have film.

  5. #4
    Join Date
    Jul 2005
    Location
    Oberon, NSW
    Age
    63
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    13,360

    Default

    In the photos it's obviously not perpendicular to the fence, but I can't judge whether it's parallel to the table. Put a straight edge on the table and measure the gap between it and the top of both ends of the head. If both gaps are the same, it's parallel and could be considered usable. If it's not, you'd have to set the blades with reference to the table, not the head, before you could get any use out of it.

    It's possible it's deliberately offset like that to force the wood hard against the fence while cutting and to introduce a degree of slicing action... but I can't say I've actually ever seen any others like that. Not that I'm an expert, mind.

    Personally I'd either look for a replacement or, given the amount you've used it, a purchaser..

    (Edit: Beaten to the punch agin! Gotta stop taking my time composing my crap. )
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  6. #5
    Join Date
    Aug 2003
    Location
    Melbourne - Outer East Foothills
    Posts
    6,786

    Default

    Quote Originally Posted by Jack E
    although I have never spent any time setting it up correctly.
    That's the start of your problems.

    Before you go any further, have a read of this thread,
    http://www.woodworkforums.ubeaut.com...=jointer+snipe
    particularly the posts about magnets and setting the table exactly level with the blades. If done correctly, I don't think having the blades as pictured would make any difference. If they are exactly level with the table, it should work fine.
    If at first you don't succeed, give something else a go. Life is far too short to waste time trying.

  7. #6
    Join Date
    May 2004
    Location
    Tasmania
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    Default

    Woodbutcher,
    The blades are set at top dead centre using 2 magnetic bars fixed to the table so they should be parrallel on the horizontal.

    John,
    I haven't approached Timbecon but have always had good dealings in the past.
    The fault couldn't come from misuse.
    The cutter head is pressed in to the cast body of the jointer and it would be impossible to cause it to skew like it is through user error.
    Thanks for the well wishes.

    Skew,
    I haven't measured whether the cutter head is parrallel to the table but as mentioned above, I set the blades using magnets and the table as a reference so it shouldn't matter if it is skewed.

    I will ring Timbecon and see what they say.
    My view is that as long as the blades are set referencing the table, it should not be a problem. Still, I have never seen a jointer with a skewed cutter head and don't know whether I should be happy with it.

    Cheers, Jack
    "There is no dark side of the moon really. Matter of fact it's all dark."

  8. #7
    Join Date
    Aug 2003
    Location
    Pambula
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    58
    Posts
    12,779

    Default

    Having the axis of the cutter head parallel in the horizontal plane with the ends of the table is not critical. You obviously need it to be parallel vertically. You can look at it like a skew cut with a hand plane. It decreases the effective cutting angle slightly but wont affect the flatness of the cut. However, it does smack of shoddy machining, so I'd be making sure it's only skewed in the horizontal plane, and if not, asking for a replacement.
    "I don't practice what I preach because I'm not the kind of person I'm preaching to."

  9. #8
    Join Date
    May 2004
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    Tasmania
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    Default

    Sorry I missed you Gumby, you must have posted while I was typing my long winded multi-purpose reply.
    I have spent a fair bit of time on the thread you mentioned, it is what inspired me to pull my jointer out of storage and start again.
    I agree that it shouldn't matter if the head is skewed, just don't know whether I should accept that level of quality control on a piece of machinery.

    Cheers, Jack
    "There is no dark side of the moon really. Matter of fact it's all dark."

  10. #9
    Join Date
    May 2004
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    Tasmania
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    Default

    Thanks Silent,

    Skew cut on a jointer aye, maybe every body will want one

    Cheers, Jack
    "There is no dark side of the moon really. Matter of fact it's all dark."

  11. #10
    Join Date
    Aug 2003
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    Pambula
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    Default

    I can come up with all sorts of brilliant ideas after 2 bottles of Shiraz
    "I don't practice what I preach because I'm not the kind of person I'm preaching to."

  12. #11
    Join Date
    Apr 2005
    Location
    kyogle N.S.W
    Age
    50
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    4,844

    Default

    It seems to odd to believe for it to be set so far out...

    Probably a stupid question. But if the cutterheads not adjustable, maybe the problems in the table setup, The tables arn't sitting right. Or the jointers had an accident while moving, with one of the tables taking a big blow. I'd dismantle it as much as possible, and put it back together again. You might see some kind of shim, or key thats just knocked out of place.

    Just seems too odd for a machine with such an obvious problem to even be sold in the first place. ??? I don't really know of coarse.

  13. #12
    Join Date
    May 2004
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    Default

    I have had the tables off recently and all seems to be in order.
    Actually I had the outfeed table off, it is only possible to get the infeed table half off as it can't clear the cutter head.
    The head must be pressed in after the table is fitted.
    It came with both tables fitted.
    I cannot see a way that this can happen, it has to be made that way.

    Cheers, Jack.
    "There is no dark side of the moon really. Matter of fact it's all dark."

  14. #13
    Join Date
    Jul 2003
    Location
    The Fabulous Gold-plated Coast.
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    Default

    It looks as though the cutterhead and respective bearings are mounted in a square pillow block. Are you sure that this is not secured with bolts from below? (The paint job may be making it appear to be all one casting).

    Did you ever notice this skew of the cutterhead before? What is the relationship of the drive and motor pulleys? Are they co-planar, or is there a slight twist to the drive belt?

    Greg

  15. #14
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    May 2004
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    Default

    It looks to me as though the cutter head is press fitted into a cast iron block.
    I hope my photos show this.
    I haven't noticed the skew before but can't see a way for it to just happen, given the way it is fitted to the body of the machine.
    The motor mount is adjustable, I guess I would have made the belt align correctly when I assembled the machine.
    Although if I did this, you would think I would have noticed the crooked cutter head at the time

    Cheers, Jack
    "There is no dark side of the moon really. Matter of fact it's all dark."

  16. #15
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    Default

    Quote Originally Posted by gregoryq
    It looks as though the cutterhead and respective bearings are mounted in a square pillow block. Are you sure that this is not secured with bolts from below?
    Greg,

    I have had another look and it seems that the bearing blocks are secured from below with a bolt.
    I am not able to tell 100% without pulling the machine apart further which I am not willing to do at this time.
    Even still, it seems that these bolts simply pull the bearing block in to the cast housing.
    I can see no way to adjust them or room to move within the housing.
    As far as I can tell, the housings have been cast crooked / offset with respect to each other and the cutter head is destined to remain skewed.

    Cheers, Jack
    "There is no dark side of the moon really. Matter of fact it's all dark."

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