Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Page 1 of 2 12 LastLast
Results 1 to 15 of 19
  1. #1
    Join Date
    Aug 2003
    Location
    Loxton, SA
    Posts
    537

    Default replacing three phase motor with single phase

    I am thinkink of buying a cheap but solid three phase bandsaw and replacing the motor with a single phase one. Are there any particular pitfalls to watch out for in such an exercise? Any advice from electrical experts or others who have been through the experience would be greatly appreciated.

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    Feb 2003
    Location
    Garvoc VIC AUSTRALIA
    Posts
    11,464

    Default

    Not difficult - no real traps except use a Capacitor start single phase motor.
    Match the HP and the nominal RPM
    Regards, Bob Thomas

    www.wombatsawmill.com

  4. #3
    Join Date
    Jul 2000
    Location
    Drop Bear Capital of Gippsland (Lang Lang) Vic Australia
    Age
    74
    Posts
    6,518

    Default

    Don't use a brush motor, too bloody noisy and rough.
    Cap starts, good just like Bob said, and watch your fingers.
    Stupidity kills. Absolute stupidity kills absolutely.

  5. #4
    Join Date
    Nov 2004
    Location
    Redlands area, Brisbane
    Posts
    1,489

    Default

    Are you sure you don't already have 3 phase? I found that I already had it and I was told that this is not uncommon. Apparently older electric ranges used 3 phase. My house is dated around 1969.

  6. #5
    Join Date
    May 1999
    Location
    Grovedale, Victoria Australia
    Age
    66
    Posts
    3,896

    Default

    To get the same efficiency out of the bandsaw you are better to get a larger single phase motor than the original 3 phase unit. If it has a 1hp motor you are better with 1 1/2 or 2hp in single phase. If the motor is 3hp or larger in 3 phase then you may be in trouble as the largest single phase motor you can run of a domestic supply is 3hp and you had better have a good supply as the starting currents on these motors is fairly high. In some older homes you can see the lights dim everytime someone starts a 3hp single phase motor.
    Jim Carroll
    One Good Turn Deserves Another. CWS, Vicmarc, Robert Sorby, Woodcut, Tormek, Woodfast
    Are you a registered member? Why not? click here to register. It's free and only takes 37 seconds!

  7. #6
    Join Date
    Mar 2004
    Location
    there is no lake at- Kinglake
    Posts
    262

    Default Bandsaw

    [QUOTE=rev]I am thinkink of buying a cheap but solid three phase bandsaw and replacing the motor with a single phase one. QUOTE]

    Perhaps an inverter for your 3 phase motor,to run of single phase .May avoid a bit of work making new motor fitting to machine.
    Regards ,Bela
    forge

  8. #7
    Join Date
    Aug 2003
    Location
    Loxton, SA
    Posts
    537

    Default

    Thanks for all the tips.

    Unfortunately, I do not have 3 phase wired to the house - had an electrician check that.

    I didn't know about the loss of efficiency and the need for a larger motor in single phase. Why is that?

    I also don't know anything about the inverters mentioned. Are they costly? Are they easy to wire in? Do they cause any loss of power from the motor? I thought inverters were designed to run 240V AC appliances from batteries.:confused:

    Thanks again for the ideas.

  9. #8
    Join Date
    Aug 2003
    Location
    Brisbane - South
    Posts
    2,395

    Default

    I've done this with several pieces of machinery. My 12" SCM jointer now runs a 3hp 1ph motor that's not a capacitor start. If the machine is not under load when started you don't need a cap start motor.
    A bandsaw motor is usually under load due to the blade tension & friction (width of blade) so a cap start motor will be required.
    3hp IS NOT the largest single phase motor you can get, it's 5.5hp BUT start-up load for a motor this size is REALLY extreme. You'll need @ least 40²mm main electrical supply line CLOSE to the distro point.
    Cheers

    Major Panic

  10. #9
    Join Date
    Mar 2004
    Location
    there is no lake at- Kinglake
    Posts
    262

    Default

    Quote Originally Posted by rev
    Thanks for all the tips.
    I also don't know anything about the inverters mentioned. Are they costly? Are they easy to wire in? Do they cause any loss of power from the motor? I thought inverters were designed to run 240V AC appliances from batteries.:confused:
    Thanks again for the ideas.
    There are all sort of inverters .For your application it may be ok, if the price of the saw is low.I had quotes for motor and inwerter for A$300.
    There are quite a few companies in the Melbourne yellow pages selling this system.Suggest you research how cost effective this solution may be for you.
    Feel free to contact me .
    Regards ,Bela
    forge

  11. #10
    Join Date
    Jun 2004
    Location
    Kyabram. Vic
    Posts
    826

    Default

    How does the startup load compare from single to 3 phase motors. Do the 3ph draw as much current on startup.

    Just musing with a comparison for large single phase as compared to a comparable 3 phase running via a phase converter. I seem to remember something about 3 phase having lower start loadings; as with the way they are wound; the next phase acts as a "magnet" to continually draw the commutator forward.

    If this is the case; it may be viable for those of us with heavily loaded lines to invest in a phase converter to run multiple 3 phase motors.

    Ken

  12. #11
    Join Date
    Nov 2004
    Location
    Canberra, Oz
    Posts
    25

    Default

    Quote Originally Posted by Toggy
    How does the startup load compare from single to 3 phase motors. Do the 3ph draw as much current on startup.

    Just musing with a comparison for large single phase as compared to a comparable 3 phase running via a phase converter. I seem to remember something about 3 phase having lower start loadings; as with the way they are wound; the next phase acts as a "magnet" to continually draw the commutator forward.

    If this is the case; it may be viable for those of us with heavily loaded lines to invest in a phase converter to run multiple 3 phase motors.

    Ken
    The way I understad it is that 3 phase requires less power initially as the three polls act in a push/pull motion, this is the reason that they don´t need a capacitor to start them. They also tend to have better torque than their single phase counterparts due to the three poles spinning the motor.

    If I´m wrong then I´ll gladly be corrected but that´s the way it was discribed to me.

  13. #12
    Join Date
    Oct 2003
    Location
    Gold Coast
    Posts
    302

    Default

    I checked my old uni textbooks and you are both correct. An induction motor requires a rotating magnetic field. With a single phase motor, you cannot get start a rotating field, just one that pulses back and forth. Hence, the single phase motor needs some way to get it started. Once going, single phase is OK to keep it turning (although a 3ph motor will have less "slip" and better torque). To start the 1 ph motor, a second winding, using the same supply, but at a slightly different phase, is used. There are a number of methods to obtain the phase shift in the so-called "starting winding" of a 1 ph machine.

    A capacitor in series with the starting winding can be used to get the phase shift. The more start-up torque required - the larger the cap, you may need to use two, one can be switched out once the motor is up to speed.

    Alternately, the starting winding may be of a different thickness wire with a different impedance to get the phase shift. The starting torque for the second method is about 1.5 times the full load torque.

    Clear as mud?? :confused:

  14. #13
    Join Date
    Jul 2004
    Location
    Sydney
    Posts
    11

    Default Replacing 3-p with 1-p

    Rev,

    I replaced a 3-phase with a single-phase motor about 6 months ago. Apart from matching power and RPM, be careful about matching the shaft size - you don't want to have to replace the pulley at the same time! I initially tried Hare and Forbes
    Hare_Forbes
    who had a few motors - in my case the right RPM/HP but wrong shaft size. In the end, I went direct to a company called CMG:
    CMG
    and was able to match RPM/HP/shaft size... plus they have detailed lists of their motors, sizes, performance data etc. on their website ("CW" motors). In the end, the hardest part was removing the pulley from the old motor...

    You might also be lucky like me and convince them to offer you a trade price

    Hope this is of help,
    NWB

  15. #14
    Join Date
    Aug 2007
    Location
    Kyneton, Vic
    Posts
    86

    Default

    What is the cost of a single Phase motor eg 2, 3 HP?

  16. #15
    Join Date
    Jan 2007
    Location
    Brisbane
    Posts
    698

    Default

    Rev,

    Have a look at the thread below but be careful to read the whole thing as there are a few minor description errors at the start. Fossil is one of those natural engineers that our society needs more of.

    http://www.woodworkforums.ubeaut.com...ighlight=phase



    You may find that the three phase motor can be re-configured in the terminal box and with a phase converter could be used as is. I have never done it but it appears plenty of others have successfully. Everytime I by something second hand for the right size motor I end up fix the equipment and then won't strip the motor of it.

    Cheers,

    Blackout

Page 1 of 2 12 LastLast

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •