Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Results 1 to 6 of 6

Thread: Sargent 4 1/2

  1. #1
    Join Date
    Jan 2005
    Location
    Melbourne
    Age
    65
    Posts
    11,997

    Default Sargent 4 1/2

    I've been trying to tune a Sargent 4 1/2 for a while now. It is in reasonable shape, and before doing the pretty bits I've attempted to sort out the functional issues.

    Originally, the plane had a slightly curved sole and was fitted with an original blade. I flattened the sole and did some light tune-up work but found this plane had an unusual 'gritty buzz' when in use. I thought this related to the frog position so I adjusted it and also tuned the chipbreaker to ensure it had a good seat on the back of the blade.

    No go, the buzz remained. The next step was to change the blade from the thin Sargent to a meaty LN blade. Although the buzz reduced somewhat it still remained. Step four involved lapping the frog to the sole, this was also unsuccessful, however, when putting the plane back together I did notice something strange but have been unable to check it against anything to date.

    What I found was the angle of the back of the mouth was more acute than the frog by probably 10-15 degrees. So that, if the frog is set at the start of the mouth angle, the blade will rest at the top of the frog and the start of the mouth on the bottom of the sole but leave a gap in between. If the frog is advanced it overhangs an unnecessary amount of the mouth due to the severity of the angle.

    Anyway, I think this is what is causing the mystery buzz to occur. Has anyone got a Sargent 4 1/2 that has the same setup? I'm wondering if this is how they came or if maybe the mouth of this particular plane has been re-filed, though it doesn't appear to have been (unless it was also scraped again). The other alternative is perhaps the frog is not original, though I tend to discount that as the size is unusual and it would not be easy to get one to fit.

    So, any thoughts?

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Age
    2010
    Posts
    Many





     
  3. #2
    Join Date
    Mar 2004
    Location
    Brisbane (western suburbs)
    Age
    77
    Posts
    12,132

    Default

    Groggy - you seem to have checked out anything I might have thought of, so can't give you any new ideas. Just one thing that intrigues me. On all of my Record/Stanley Bailey type frogs, the blades never touch the sole. At a working setting, the bevel extends back to the frog, (particularly with a thicker blade). It seems to me that this has to be so, or there would be no point in having an adjustable frog.
    Cheers,
    IW

  4. #3
    Join Date
    Jan 2005
    Location
    Melbourne
    Age
    65
    Posts
    11,997

    Default

    Quote Originally Posted by IanW
    It seems to me that this has to be so, or there would be no point in having an adjustable frog.
    Cheers,
    Ian, you're quite right, the frog is supposed to do just that. I left a bit out that I could of sworn I put in . I've re-edited the original post for clarity's sake.

    The effect of the increased angle (?) is to reduce the support under the frog near the blade by about 3-4mm. ie, the frog is supported further back than what it seems it should be.

    I must admit I am thinking this plane is going to have very limited uses.

  5. #4
    Join Date
    Jan 2005
    Location
    Melbourne
    Age
    65
    Posts
    11,997

    Default Pic

    Thought a pic would help,

  6. #5
    Join Date
    Mar 2004
    Location
    Brisbane (western suburbs)
    Age
    77
    Posts
    12,132

    Default

    Quote Originally Posted by Groggy
    Thought a pic would help,
    Yep, Groggy - that's what I thought you meant. As far as I'm aware, yes, it is normal. If you were to set the frog so that the sole is in line with it, you might be able to seat part of the back of the blade on it, but as I say, it depends on the blade thickness, and hence how far back the bevel ends.

    But I don't think it's intended that the blade touch the sole - this restricts you to one setting, which, as you note, is too far back for a decent mouth opening. I suspect that your frog is either not perfectly seated (but you did say you lapped it, so that should be ok), or it's the general configuration of the frog. On my older Bailey types, there is a step on the leading edge of the frog, which seats firmly on a matching machined flat on the sole when you snug up the retaining screws. The frog sits solidly, and can't chatter.

    I once bought a cheap new #3 thinking I could easily tune it up to work like a good 'un, but was defeated by the shoddy frog, which seated only on two (roughly!) machined flats under the screws. I straightened the sole and got the frog seated firmly, but the damn thing was useless for anything other than a fine cut on soft, straight-grained hoop pine! If the going got the slightest bit tough, it would promptly chatter, or 'buzz' as you aptly describe it. Compared with my better planes, the screws were set back a long way with the frog at a workable setting, and with no front support, you could see this might allow chatter in the frog. I reluctantly concluded (after putting a LOT of work into the useless thing) that it was structurally flawed, and no amount of further fiddling would improve it, so I gave it to my then 11 yr old son, knowing it would see more use as a hammer than a plane. It probably worked better in the former role, anyway!

    Cheers,
    IW

  7. #6
    Join Date
    Jan 2005
    Location
    Melbourne
    Age
    65
    Posts
    11,997

    Default

    Thanks for the comments Ian. I think I'll save the blade for something more 'worthy' of it. Thankfully this hasn't been an expensive exercise - other than in time.

Similar Threads

  1. 1/4 to 1/2 inch collet
    By dazzler in forum ROUTING FORUM
    Replies: 10
    Last Post: 22nd November 2005, 11:12 PM
  2. no. 6 vs. no. 7 vs. no. 7 1/2 jointer planes
    By lyptus in forum HAND TOOLS - UNPOWERED
    Replies: 25
    Last Post: 8th February 2005, 05:04 AM
  3. Using 3 1/2 inch raised panel bits
    By chook in forum ROUTING FORUM
    Replies: 7
    Last Post: 27th December 2004, 10:35 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •