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Thread: bandsaw pics for BobL
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23rd October 2009, 11:37 PM #1
bandsaw pics for BobL
BobL was asking for few pics of my bandsaw sled setup...so....
Both sleds on infeed side
both sleds.jpg
lead sled on BS table (the only difference is it's longer)
lead sled on BS table.jpg
Basic view of BS table
Attachment 120122
gap between blade and sled (about 8mm) or thereabouts wanted it as close as practicle
Attachment 120124
4 inch thick slab of ironbark on sleds bit of a curve not the best bit of selection
Attachment 120123
taking the wany edge off
Attachment 120125
setup for first board I set up the rollers 6 inches from the fence so for a 1 inch thick board I set the fence at 7 inches
Attachment 120126
Attachment 120127
not a clear pic but it is set at 7 inches
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first board part way thru cut
Attachment 120128
a couple of boards off
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nearly all the way thru 3rd board (router table in foreground)
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a little bit of tension so had to straighten the edge
Attachment 120137
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end view of boards from slab
Attachment 120131
side view
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to set up for normal bandsawing take rollers off and bridge
Attachment 120133
undo a clamp and infeed moves back out of the way
Attachment 120134
If I am resawing something 2m ish or longer I undo the infeed extention
Attachment 120148
one day I might have the whole infeed and outfeed move sideways
I can then move the infeed east west to fully support the board on the rollers, it makes it really easy to line the board up with the fence, otherwise it tends to ride on the edge of the track and can fall off
Attachment 120149
normal fence setup
Attachment 120136
for 1 inch set fence as per normal
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I usually cut 1"x1" rack sticks from whatever is left over
Attachment 120140
I can remove the bar that supports the sled on the outfeed side
Attachment 120145
it just lifts out
Attachment 120146
and drop in the outfeed rollers for when I am cutting longish boards
Attachment 120147
they can ride along the outfeed bar but they catch on the cross supports
hope this helps Bob
Peter
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23rd October 2009, 11:48 PM #2.
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The pics are bloody fantastic Peter.
And so nicely laid out too!
Sure got the old juices flowing.
Back in early 2007 I scored a 2.4 m long set of rollers from a bit of dumpster diving.
I was thinking of popping out every second roller and making up a second set of rollers so I have equal length in and out feed rollers for my 19" bandsaw. Then do the same thing as you did to your fence. Looks like a good summer project to me.
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24th October 2009, 01:06 AM #3
Glad u like, I like to have a bit of a logical sequence to my pics, maybe its the half baked gingerbeer in me
I got the call from the tree loppers this morn, so I got a small silky oak log with 2 100 thick slabs which I cut into 100x100.
Took some pics, just about to add them to post
Ahh a good bit of dumpster diving there and a good find
The thing I found with slabs on the rollers was that unless the slabs r flat and even they wernt too good when I was trying to cut an edge off or cut to a size, the slab moves and bounces around a fair bit and any sort of packing doesnt work, urs might be better if u keep them closer together, mine r about 300 apart with cross supports which the slabs tended to get stuck on, the slab on the sleds was much better as I could put packing in if needed,clamp to the sleds if needed, sleds move a lot easier, self wieght can hold them in place, I can adjust the position of the slab on the move if I need to, no cut line to try and cut to, I nearly dont need the rollers for most of what I do but they r still good for flat boards that r to be ripped or resawn, this has been my experience.
Sleds that roll on the rollers might be the go, I think there have been a few posts along this line
I reckon u will tackle any probs as u find them and sort it in a typical BobL style
Ill add the pics here
4' thick slab about 300 wide on sleds
Attachment 120154
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both edges cut off ready to cut 100 wide
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need to clamp the slabs with a lot of wieght hanging off the sled, can over balance and fall off
need to clamp for wider cuts can over balance.jpg
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first one off
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not much colour in the local well watered variety, but they do come up allright, a light tan sort of shade
PeterLast edited by pjt; 24th October 2009 at 01:27 AM. Reason: added pics
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24th October 2009, 10:10 AM #4Skwair2rownd
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Peter that is a great look at your set-up.
Now, I might have missed this , how big is your saw, what size blade & type. and what brand.??
I have some stuphph that I want to slab when I get back home. Nowhere near that size but I like the look of how your planks come out. I did some without the advantage of a sled and the results were not what I had hoped for.
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24th October 2009, 11:31 AM #5.
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24th October 2009, 11:00 PM #6Now, I might have missed this , how big is your saw, what size blade & type. and what brand.??
Mods since then....
3kw (4hp) 3ph motor
faster blade speed... 3000 and 3900 ft/min I think, working from memory here
completely different blade guide system
better dust extraction
longer better fence
the single most important improvement was the lennox woodmasterB blade 1 1/4" wide...like chalk and cheese compared with the horrible thing that came with machine
I have a couple of posts in the bandsaw forum where I go into a bit more detail but that's basically it
Bob, I think it was Dia densie (spelling?) that had a sled on roller setup or maybe not something painted yellow seems to ring a bell, anyway in the BS forum a while back now.
The next mod is gonna be a longer roller as this will support wider boards better, at least 6" long, I would suggest if u r going to incorporate a roller/s on the xmas project make them 6" or longer
A few more pics cutting up lumps of raintree this morning...
Y I like the sled/s.... I can plonk a bit roughsawn on it, line the blade up, line the exit point up by eye, pack as required, decide whether to clamp or not then saw just like this
Attachment 120268
packing as required
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saw rough off
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and continue from there
Attachment 120271
a bit more crotch
Attachment 120272
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24th October 2009, 11:58 PM #7.
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Pete, thanks for the detailed reply - good photos too.
That's what mine is.
Mods since then....
3kw (4hp) 3ph motor
faster blade speed... 3000 and 3900 ft/min I think, working from memory here
completely different blade guide system
better dust extraction
longer better fence
the single most important improvement was the lennox woodmasterB blade 1 1/4" wide...like chalk and cheese compared with the horrible thing that came with machine
The next mod is gonna be a longer roller as this will support wider boards better, at least 6" long, I would suggest if u r going to incorporate a roller/s on the xmas project make them 6" or longer
My rollers are 16" wide.
A few more pics cutting up lumps of raintree this morning...
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26th October 2009, 02:01 AM #8
rollers
By rollers do you mean sleds? or the roller wheels under the sleds?
Attachment 120392Attachment 120393Attachment 120394
with the wider roller it offers more support to the board being cut
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infeed side long view.jpg
After looking at this for most of today I'm thinking I am gonna do something different for the greater good of course
OK - how did you change the speed? Was it a pulley change?
pulley on moter.jpg
had to do a bit of work to the adjuster slot and motor shaft slot
slot extention.jpg
motor and mount
motor and mraket.jpg
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26th October 2009, 02:45 AM #9.
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I get it - thanks
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