Thread: Big Triton router problem.

So am I..!

I would have been lost without you, Ray!

Thank you!

I have a continuing problem and would appreciative knowing if anyone has seen the same problem and/or know how to fix it.

I have owned a Triton Router (2 1/2 hp Model) for a couple of years and generally like it. I usually use it in a router table. But for the last six months the adjustment for depth jumps when I release the lock. For example, I often use it in a router table for making tenons or dados , and usually like to creep up on the height setting for a tight fit When I release the lock to adjust the bit higher/lower, almost all the time the bit drops down at least a quarter of an inch--thus defeating the whole idea of using the micro adjustment for small movements. You have to start all over adjusting the height again, and that is annoying.

Have you observed this problem? Am I overlooking some setting or adjustment?

With thanks.

Firstly, have you removed the plunge spring? If you haven't, do so now!

The fine adjuster consists of a white, hard plastic worm gear which operates a metal cog within the winding mechanism. In effect, it's a reduction gear acting on the handle winding mechanism (which is why it operates anywhere within the plunge range).

Leaving the plunge spring in situ, or over-winding against the safety stop can cause premature wear in the lands of the worm gear, rendering them less deep. This, in turn, allows them to slip some cog teeth and the router will drop. The other possible cause is that the mechanism is clogged with dust and needs cleaning, although I'd suspect that the damage to the worm gear has already been done.

In order to restore your router (model MOF001) to full health, you'll need to replace the worm gear (part numberTRA378) and give it a clean while you're at it. I've written a page containing full instructions (with clear pictures) on how to do it here, which should help you (down to the section on dismantling the plunge handle gear assembly only).

If you can't get the part in the US, then this UK company should have some. If they don't ship to the US, let me know and I'll get a couple and post one on to you. HTH

Ray