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  1. #16
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    Apr 2007
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    Adelaide Hills, South Australia
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    Quote Originally Posted by NeilS View Post
    . Here is a graph of my results with the first of those. Test done on very hard redgum with 55° bevel angle and #360 grind... NO! can't add that to this post just now. I might try to do that another time.

    I'm still getting sever errors when I try to add images, so here is a link to see if that works...

    https://docs.google.com/spreadsheets...9&format=image

    OK, that gets around the current uploading issue.

    So, for woodturning, a 10% vanadium gouge is the best of the readily available tool steels with M42 (8 to 10% cobalt) coming a close second on endurance.

    The 15% vanadium gouge performed better than 10V on endurance, as did Tantung, but the 15V gouges are no longer being made and Tantung was never commercially used for woodturning gouges (typical composition Co 35-40%; Cr 27-32%; W 14-19%; Ni 7%; C 2-4%; and Fe 2-5%).

    Stellite® is another contender as a better performing gouge that has been used for some woodturning tools, but as yet it has not been made into a traditional bowl gouge. Its composition is Cr 27–32%, W 4–6% , C 0.9–1.4%, with additions of Ni, Fe, Si, Mn and Mo and Co as balance.

    That leaves sub-micron Tungsten Carbide as the other major contender for a better traditional style woodturning bowl gouge. TC has been used as small flat and cupped throw away tips mounted on bars for some time but as yet there has been no offering of it as a traditional style bowl gouge. There are some issues with TC (brittleness, cost and need to sharpen with diamond) but I found with my testing that it outperforms all of the other contenders...

    https://docs.google.com/spreadsheets...2&format=image

    I also found that the sub-micron TC benefitted from a much finer grit grind for working with woods towards the softer end of the scale, but that is getting into another topic altogether....

    https://docs.google.com/spreadsheets...0&format=image

    Of course, all of this is specific to woodturning where the lathe is powering the cut and not relevant to plane blades and the like where we are the ones powering the cut!
    Stay sharp and stay safe!

    Neil



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  3. #17
    Join Date
    Mar 2010
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    US
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    Thanks for the data in regard to turning, Neil. I haven't followed what's popular in woodturning tools other than to note that 15v tools were launched here a while ago, and folks raved about them. And then they seem to have disappeared and I don't know why. 15V has lower toughness than 10V by a large margin, but I don't know that a good turner would have an issue with it. I saw some reviews for 15V tools on amazon here (western made, the stock probably keeps too many cheap versions from being made) that reported breakage of tools. A catch on a turning tool may be one of the very few things we do with wood that actually imitates the charpy toughness tests (hit the stock in the center with a hammer, measure how much energy it absorbs as it's broken).

    I didn't know anyone used solid carbide tools (but again, lack of exposure), but recall the rise of the carbide insert types.

  4. #18
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    Apr 2007
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    Adelaide Hills, South Australia
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    Quote Originally Posted by D.W. View Post
    Thanks for the data in regard to turning, Neil. I haven't followed what's popular in woodturning tools other than to note that 15v tools were launched here a while ago, and folks raved about them. And then they seem to have disappeared and I don't know why. 15V has lower toughness than 10V by a large margin, but I don't know that a good turner would have an issue with it. I saw some reviews for 15V tools on amazon here (western made, the stock probably keeps too many cheap versions from being made) that reported breakage of tools. A catch on a turning tool may be one of the very few things we do with wood that actually imitates the charpy toughness tests (hit the stock in the center with a hammer, measure how much energy it absorbs as it's broken).

    I didn't know anyone used solid carbide tools (but again, lack of exposure), but recall the rise of the carbide insert types.
    The additional cost of 15V is probably the reason why it has fallen out of favour and, although I have never experienced any problems with it myself after years of use, some turners have reported edge breakout issues. Given its performance I would have more gouges made of it if I could obtain them.

    Currently nobody sells a solid tungsten carbide bowl gouge so I had to make my own for undertaking my test runs. Grinding a bowl gouge flute out of TC bar stock is a bit of an ordeal, so I expect I have most of the only few that are out there in the wild...
    Besides the setup costs of having TC shapes pressed (which is the way TC shapes would normally be manufactured), the other big issue with TC is its brittleness with a Rockwell Hardness A up in the low 90s with the grade of sub-micron TC I used. You don't need to do a Charpy test to know how low its toughness is, just drop it on the concrete floor and you end up with shards. A catch in the wood per se won't do that but a deflection of the tool into something hard like the tool rest or the lathe bed will have you looking for the pieces. An imbedded rock or piece of metal in the wood blank is also a big risk and an imbedded hardened screw would be disastrous.

    Unless laminated to something tougher, Tantung has similar issues with its brittleness. If laminated, like traditional Japanese plane blade, I expect it would be a good performer as a plane blade. Also, it doesn't require diamond to grind it. One of its other advantages is that it can take high heat so would cope with silver solder lamination without losing its hardness. I know of one woodturner who uses Tantung in this way for his heavy duty roughing out scrapers.

    Anyway, at least for now, 10V/A11 is on balance the best option for bowl gouges with most of us woodturners.
    Stay sharp and stay safe!

    Neil



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