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  1. #1
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,826

    Default Bevel angles for plane blades

    I thought I would start a new thread since the D2 one was getting a bit long, and this info needs to be easily found in a search.

    Grinding the bevel for these blades is not a straight forward matter. At first the call was to do so at 30 degrees, but eventually my recommendation of 25 degrees was taken up. I'd like to clarify why I suggested this, because there is more to come.

    If all you wanted was a straight bevel, then 30 degrees might be just fine, thank you. But, if you wanted a camber on this edge, then there would be less metal to remove (and we are talking Tough metal) if you created a 25 degree primary bevel and added a cambered secondary bevel at 30 degrees. It is just an easier process this way. Also, if you wanted to go bevel up and then sought a final bevel angle of 50 degrees, this is far, far easier to do on a 25 degree primary, as before.

    BUT ... is 30 degrees a suitable cutting angle for D2 steel? Yes it is Tough Steel, but will it resist the dreaded chip out nevertheless? For comparison, look at A2 steel. In particular, the LN chisels (which are made from A2) first came out with a 25 degree bevel. The LN factory changed this to 30 degrees after it became apparent that A2 performs better at the higher angle (too many complaints of chipped edges at 25 degrees).

    What is the answer? I do not know about D2. I can supply some decent and interesting research done by Steve Elliott on HSS, A2, O1 and more.

    Go here first for an overview:

    http://bladetest.infillplane.com/htm...f_results.html

    .. then here for specific results on bevel angles:

    http://bladetest.infillplane.com/html/bevel_angles.html

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

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  3. #2
    Join Date
    May 2007
    Location
    Melbourne
    Age
    58
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    832

    Default Great Site

    Thanks for the info Derek. Makes an interesting read.
    So at this stage for the batch 02 people, like myself, you'd still be recommending a 25 degree initial bevel pre ground, followed by a secondary bevel to 30 degrees with a slight camber.
    Cool.
    I might be fun if some one could do a similar comparison to the one Derek has linked us to using Aussie timbers and a series of blades including the newD2's.
    Maybe later in the year when we have all had a chance to get to know the new blades, planes and techniques?

  4. #3
    Join Date
    Mar 2007
    Location
    Adelaide
    Posts
    2,139

    Default

    Hi Derek,
    Thanks for the info and as Kevjed suggests some comparison testing down the track will be interesting.

    There has been some comment already re the 8mm thickness of the D2 blade and how a hollow grind affects the bevel angle at the cutting edge. As you suggested I started at 25o for ease of cambering however during grinding went closer to 28-29 as I felt the final ground angle was getting too fine. At this higher angle it was still relatively easy to achieve a small camber on the relatively small secondary bevel.

    The grinding wheel dia. will of course influence the outcome and decisions on primary bevel angle although I would think have little affect on the secondary bevel angle choice.

    My experience with either O1 or A2 blades is limited let alone the other alloys. Do you think a back bevel on these D2s is necessary or useful when used bevel down. I am somewhat cautious to experiment with angles at this point because of my limited grinding/sharpening equipment and the time needed to correct mistakes.

    Cheers Mike

  5. #4
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,826

    Default

    Hi Mike

    None of the above has been discussed in the D2/plane building thread.

    The reason I started this afresh was for those interested in the limitations of bevel angles from the viewpoint of metalurgy, not the thickness of the steel, per se. That is, whether D2 steel requires a specific bevel angle to work at its best.

    Do you think a back bevel on these D2s is necessary or useful when used bevel down.
    A back bevel is only required when the angle of attack is too low for the timber. Usually we look for a high angle of attack for interlinked grain.

    I assume, since you have this blade now, that you are going to build a plane around it. So you must ask yourself what you want the plane to do. I am going to build a jack, so a 45 degree bed (bevel down) is fine. But if you are going to build a smoother for typical Aussie timber, then I would be looking at a 60 degree bed.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  6. #5
    Join Date
    Oct 2007
    Location
    Naples - Italy
    Age
    57
    Posts
    127

    Default

    Hi,
    I have some questions:
    What kind of steel the classic Stanley bench planes used?
    Mine are vintages, some have laminated blades(type 10-15).
    I always used 30° secondary bevel angle. It is right for general purpose?
    Thanks

    Ciao,
    Giuliano

  7. #6
    Join Date
    Aug 2006
    Location
    Melbourne
    Age
    47
    Posts
    978

    Default

    AFAIK Stanley bench plane blades are all O1 tool steel, hardened and then tempered to around Rc58-60. I have some old Pope/Falcon blades that are laminated and appear to have a harder temper, perhaps Rc60-62, but they perform the same.

    The general bevel angle for Stanley bench planes is 25 degrees, but I'm using 30 degrees to get a little more life out of the edge without any trouble.
    "Human beings, who are almost unique in having the ability to learn from the experience of others, are also remarkable for their apparent disinclination to do so."
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