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5th September 2022, 10:20 PM #1Member
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- Oct 2016
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Blackbean knob and tote for a Stanley 5 1/2
I'm planing an awful lot of silk oak for some doors at the moment. The crack in the tote on my stanley 5 1/2 (previously repaired) finally gave way and I've always wanted to try making my own set of knob and tote so I took it as an opportunity.
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I was a bit rusty on the lathe, so making the knob was good bit of practise. I'm partial to the earlier low knobs - I prefer the way they look and feel - and basically just copied the original one as close as I could get it.
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The tote was cut out on the drill press and bandsaw - I printed a template from Lee Valley. For the shaping I used a carving knife and rasps before sanding everything and finishing with shellawax.
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I'm pleased with the result. The tote is 1", so a bit thicker than the original. I have large hands and find the grip is a bit more comfortable
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Ready to be put back to work!
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5th September 2022 10:20 PM # ADSGoogle Adsense Advertisement
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6th September 2022, 07:53 AM #2GOLD MEMBER
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- Oct 2018
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Hi C. They look fantastic!!
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6th September 2022, 08:32 AM #3
Nicely done, Caillan - BB was a wood I really favoured when I started woodworking - until I started reacting to the dust! It was used for flooring back in the day, so it should make durable handles.
One of the reasons for rolling your own - you get what you like....
Cheers,IW
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6th September 2022, 11:57 AM #4Member
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- Oct 2016
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- QLD
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I forgot to put on my respirator when I started turning the knob and had a bad time. No issues after I put on a mask, although I hear Blackbean can be irritating to some people's skin as well.
Its a fantastic timber, I really like the contrast between the sapwood and the hardwood. I've found it to be somewhat prone to splitting along the short grain, so the tote may one day suffer the same fate as its predecessor - time will tell. I can always whip up another one if I need to!
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6th September 2022, 12:00 PM #5Member
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- Oct 2016
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- QLD
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6th September 2022, 04:32 PM #6
Oh yeah, BB is a great 'splitter', they used to use it for fence posts up where I grew up - one good whack of the axe on the end of a billet & the split would go halfway through - money for jam!
However, I don't think the dry wood is any worse than many others that have been used (like blackwood, for e.g.) & it should be fine in your tote, just make sure you keep the stud firmly clenched up, I think allowing it to work loose contributes to failure. I see so many broken right where your original one snapped which is smack where the bending force is concentrated when you push the plane. The most common damage I've seen as a result of falls is a broken horn but of course a fall could cause a break anywhere, depending what it hits.
As you say, you've seen how relatively easy it is to make a nice knob & tote now, so you'll have no fear if you have to repeat the exercise.....
Cheers,IW
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6th September 2022, 10:16 PM #7Senior Member
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- Oct 2019
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- Brisbane
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Beautiful work, caillan! Looks good on a nice looking 5 1/2.
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8th September 2022, 01:08 AM #8GOLD MEMBER
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- Mar 2010
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- US
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rosewood is the same. I think most breaks on handles are due to drops. I've broken two (make that three) handles dropping planes and no matter how rough I've been with others, they flex but don't break. The retention rod will prevent the wood from having the freedom to go forward or back in use. Relatively small falls have led to clean breaks, though. Bubinga, beech and rosewood in my case.
handle and knob look great. dense pores remind me of katalox and verawood - a nice visual change from the norm.
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12th September 2022, 10:28 AM #9SENIOR MEMBER
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- Mar 2009
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- Sydney
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The day is coming when I will have a go at making a new tote and knob.
I fear it won't turn out as nice as yours.
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12th September 2022, 01:08 PM #10Member
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- Oct 2016
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- QLD
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12th September 2022, 01:19 PM #11
And there's so little wood in a tote, you won't be bankrupt if you mess one or two up along the way. The most difficult part of the operation is getting the stud-hole drilled accurately. I never do more than rough it out before drilling the hole (or holes if it's a two-hole type). Once you have that right, the rest is just rasping, scraping, sanding until you are completely happy with the result....
Cheers,
Edit: There is a complication if your plane has the raised boss on the sole that accepts the stud. Getting the hole for the boss & the hole for the stud meeting just-so can be a very fussy job. To make matters a little worse, I've found the stud holes in the top of the boss can vary by a mm or two, so you can't just go by the angles you worked out for the last one. I practice on a bit of scrap first, so I get the intersection right for the plane I'm re-fitting. I've described how I go about it here, but there may easily be better ways...IW
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