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  1. #1
    Join Date
    Oct 2005
    Location
    Yangebup, Perth
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    444

    Default A box for my Record 050 wip

    Well, my 050 came in it's original box with the instructions and everything but the box was in bad shape so I thought I should make a new one.

    I have never made this sort of box before so it is a learning process for me with a few mistakes along the way.

    I have about 100 linear meters of these old exposed roof beams that are beautiful and straight, not sure of the wood though. Happy to be enlightened.

    1.Resaw jig. I sawed a piece into three boards a meter long and then cleaned them up with my 6, then ran an 1/8th slot down each side with the 050 for the base and lid.
    2. I tried cutting the mitres on the tablesaw but couldn't get a perfect cut, so then I tried a 45degree router bit and had similar issues. So I made a quick mitre shooting board and bingo. Perfect 45 degree mitres.
    3. Taped up ready to fit the base.
    4. Made up the base and used the 050 to put a rabbet around the edge then glued up.
    5. Made up a quick spline guide to add splines to the corners.
    6. Made up some jarrah splines and glue them in.
    7.Made up the lid, the pulled out a piece of sheok to make a pull/stiffener for the lid to try and reduce any bowing.
    8. Carving up the sheoak with files to give it a nicer look.

    That's it gor now.

    Sent from my SM-A520F using Tapatalk
    The world is a comedy to those that think, a tragedy to those that feel.

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  3. #2
    Join Date
    Oct 2005
    Location
    Yangebup, Perth
    Posts
    444

    Default

    A little more work before the wife called me inside.

    1. The splines trimmed up
    2. A test fit of the plane and parts.

    I have started making the internal supports to hold everything in place. Hopefully finish it up tomorrow.

    Sent from my SM-A520F using Tapatalk
    The world is a comedy to those that think, a tragedy to those that feel.

  4. #3
    Join Date
    Oct 2013
    Location
    Perth, Australia
    Posts
    1,813

    Default

    Looking great! Need to do the same for a few of my joinery planes but trying to decide between boxes or inserts for a larger carcass. Feels like I'm leaning towards a proper tool chest at this point, too many tools stacked up on shelves.

  5. #4
    Join Date
    Oct 2005
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    Yangebup, Perth
    Posts
    444

    Default

    I’ve got an old wardrobe I use as my tool chest, with places for the planes but a couple like this one need boxes to hold all the parts. In my mind anyway. I’ll put up a pic of the wardrobe.
    The world is a comedy to those that think, a tragedy to those that feel.

  6. #5
    Join Date
    Jun 2010
    Location
    Bundaberg
    Age
    54
    Posts
    3,430

    Default

    Quote Originally Posted by bueller View Post
    Looking great! Need to do the same for a few of my joinery planes but trying to decide between boxes or inserts for a larger carcass. Feels like I'm leaning towards a proper tool chest at this point, too many tools stacked up on shelves.
    Just e-mailed to me via the Valley newsletter; might provide a bit of inspiration: How to Build a 48 Drawer Tool Chest - Lee Valley Tools
    Nothing succeeds like a budgie without a beak.

  7. #6
    Join Date
    Oct 2013
    Location
    Perth, Australia
    Posts
    1,813

    Default

    Thanks Tiff!

  8. #7
    Join Date
    Oct 2005
    Location
    Yangebup, Perth
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    444

    Default

    Mine coming along slowly. Picked up a second hand wardrobe quite cheap.

    Sent from my SM-A520F using Tapatalk
    The world is a comedy to those that think, a tragedy to those that feel.

  9. #8
    Join Date
    Oct 2005
    Location
    Yangebup, Perth
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    Default

    More or less done except a little sanding and finishing.

    Sent from my SM-A520F using Tapatalk
    The world is a comedy to those that think, a tragedy to those that feel.

  10. #9
    Join Date
    Mar 2004
    Location
    Brisbane (western suburbs)
    Age
    77
    Posts
    12,137

    Default

    Yowie, it'll be interesting to see how the mitred corners hold up over time. Maybe it would be over-engineering, but I would have used finger joints or dovetails for a heavy-ish box that's going to get a bit of knocking about over the coming years. But maybe you're a more careful person than I am!

    Top marks for making your box right away, there are far too many ploughs & combination planes in the world missing their vital bits. But the shape of these things means you end up with a lot of 'wasted' space in a box, and space is at an absolute premium in my tool cupboard. I manged to fit my router plane with its extra blades & Allen key for disassembling the 1/2" blade into a minimal case & find a spot to squeeze it into, but my 78 defeated me, I just don't have room anywhere for a box big enough to hold it & its few extra bits. I had to put the fence & depth-stop (which I rarely use) in a separate little compartment. If I'm not around when my tools get passed-on to new owners (which is highly likely, of course ), there's a fair chance another 78 will be cast naked into the world.

    The extra parts already had a very narrow escape from the tip. The plane was amongst FIL's shed stuph (it had actually belonged to his father). I saw the bare plane in a box of all-sorts (in remarkably good order), and assumed the rest had long since gone their separate ways. Then I tipped out a tin of bits & bobs to see if there was anything useful in it, & recognised the fence rod amongst the nuts & bolts and other junk. That sent me on a quest & I eventually found all of the parts. If SIL, who is a fierce cleaner-upper, had had her way, all of the boxes the bits were in would've been dumped in the skip without so much as a glance at their contents!

    With luck, someone who knows that there should be some extra bits for the 78 will sniff them out & the old thing may live into another generation with all of its parts. So try to keep all your bits together, fellas.....

    Cheers,
    IW

  11. #10
    Join Date
    Oct 2005
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    Yangebup, Perth
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    Default

    Yes, maybe they aren’t he right joint. I did think about finger joints but didn’t like he aesthetics. We’ll see I guess.
    I have an old 45 I acquired that is missing the two rods, so I know what you mean. I might get some machined up. I’ll make up a box for that at some stage - it is currently residing in the old 050 box.
    The world is a comedy to those that think, a tragedy to those that feel.

  12. #11
    Join Date
    Oct 2005
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    Yangebup, Perth
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    Default

    Might make one like this next for my routers. Image found by google.

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    The world is a comedy to those that think, a tragedy to those that feel.

  13. #12
    Join Date
    Mar 2004
    Location
    Brisbane (western suburbs)
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    Default

    That's nifty, two routers & their blades & guides all squeezed into the one box.

    I made myself a wooden-bodied router after the Derek Cohen style, which fitted very compactly in a quickly-made "bandsawn box": Box OWT.jpg

    But then I remade the router body & fitted it with an adjuster, which meant it would not fit in the box unless I removed the adjuster post each time. 1 a.jpg

    So I made a new box, which is far less compact, but fits into the last remaining space on my plane-storage shelves: 1 b.jpg 1 c.jpg

    As you can see, there's a lot of wasted space in the new box, but I haven't figured out how to make it more compact - perhaps I should fill in the extra space with a baby model, like the box you posted. The simple solution to my storage problems would be to cull my plane collection, but that's just too hard!

    Cheers,
    IW

  14. #13
    Join Date
    Oct 2005
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    Yangebup, Perth
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    Default

    There will be plenty of people (like me) interested in helping cull your collection...

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    The world is a comedy to those that think, a tragedy to those that feel.

  15. #14
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    Oct 2005
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    Yangebup, Perth
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    Default

    And finished. I just used minmax clear gloss wipe on poly.
    Thanks for looking.

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    The world is a comedy to those that think, a tragedy to those that feel.

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