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  1. #1
    Join Date
    Jul 2008
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    Default My new coping saw

    Since seeing IanW's mini turning/coping bow saw in action I have been wanting to make a version for myself. I acquired an old hand made bow saw recently which I found didn't really work too well. The blade was a bit cruddy, and the handles were put together with whatever the maker could find. The perfect candidate!

    So, I cut down the cross bar to the appropriate size, cut a new tenon, thinned down the width of the pieces and attempted to cut a slot in the handles so I could fit a coping saw blade. The handles didn't like me fiddling with them and one promptly snapped after a little tension.

    Inexperienced in handle making and lacking a metal lathe I dug out two old Eclipse coping saws and dismantled them for the handles. I drilled two larger holes in the stock, added a couple of washers, attached a blade and gave it a try. Wow, what a difference from the Eclipse saw I was using. I cut a dozen holes in a scrap of pine before pulling it apart for finishing. I also cut down one of the handles as I didn't see the point in two long handles.

    Thanks for looking!


    Denim.

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  3. #2
    Join Date
    Mar 2004
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    Default

    Well done, and an excellent bit of ingenious recycling. I don't know whether it's just because we made them, or if it's real, but they feel sooo much better to use than the cheap metal-framed things, don't they?

    You have lots of clearance between blade & bar. I'd be interested in giving it a test drive one of these days. When I made my first saw for coping blades, I just guesssed at the lengths of the end pieces - didn't want to have it too long & make the balance awkward, so I went with about the same as a regular coping saw. However, I've often thought it could have been deeper, which would be useful on some jobs.

    Next time you need some ends, come over for a shed visit - takes about 10 minutes a side to whip up the necessary parts...

    Cheers,
    IW

  4. #3
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    Default

    It could be a trick of the mind but I do feel like I have far more control compared to the Eclipse saw. I might put one of the Eclipse saws back together to compare.

    I was also worried about the balance hence the reason for thinning down the stock. I tapered the saw (thick for the bottom and thin on the top) as I though this would give more balance when taking the clearance etc into consideration.

    Happy to drop around and compare notes some time. I'd love to pick your brains about a few other things. Maybe the next time you're planning to put a saw together?

    Regards,

    Denim

  5. #4
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    Default

    Quote Originally Posted by Denim View Post
    ........ Maybe the next time you're planning to put a saw together?
    Well, there's a slight problem there, old chap. I don't PLAN the darn things, they just seem to happen! A nice bit of handle wood, or something I read here, & off I go & give it a burl. In fact, this very afternoon I was putting some stuff away from making yet another saw, and ended up making another!
    I'm about to post a pic of it on the thread I started about saw sets:

    https://www.woodworkforums.com/f152/s...w-sets-134949/

    Cheers,
    IW

  6. #5
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    Default

    Quote Originally Posted by IanW View Post
    I don't PLAN the darn things, they just seem to happen!
    haha... Yeah I thought that might be the case.


    Denim.

  7. #6
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    Quote Originally Posted by Denim View Post
    haha... Yeah I thought that might be the case.
    Denim.
    Denimn, I forgot the punch-line in my post, which is: "So you are welcome to drop by any time - chances are a saw could be under construction!"

    Cheers,
    IW

  8. #7
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    Toowoomba Qld.
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    Default

    Nice work Denim, I especially like the idea of you grafting those saws together.
    I made one a while back and reckon the deeper throat yours has is the way to go... next time!

    Cheers
    Andy Mac
    Change is inevitable, growth is optional.

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