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  1. #1
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    Default How Darksiders make profiles ...

    I had a couple of hours today spare to do some work in the shed on some old painted doors I'm doing up for our house. What I do, so I can remove all the paint from the doors, is pull out the old mouldings that line the panels, then scrape heavily, plane a fresh and put in new mouldings.

    Anyway I'm up to the stage of putting new mouldings in , in one particular door, and I decided to do it the old fashioned way with moulding planes.

    I have quite a few moulding planes. But the one I like the most is a very simple profile. Liked I think because its lean and doesn't bulge out like a regular router bit like a roman ogee seems to.

    I've got quite a few pictures to show. I suppose I'd like to convey just how easy it is to use these old planes once you get them sharpened well. Its just nice to see those terribly useful but noisey router machines take a back seat for a change. Maybe, just maybe, I'll be able to get others interested in them.

    Picture 1. - This is the moulding plane in question. For those that are new to them, they are really a lot easy to use than they may look. In this particular plane there are 2 fences. The main fence (the top one thats resting on the edge) is employed from start to finish. The other one (the side one perpendicular to the main fence) is essentially a depth stop that stops the plane from cutting once the side of your wood hits it. Works in a similar way to the depth stops in other planes like the no.78, no.50's etc.
    So, all you do is focus on the main fence always remaining firmly seated on the edge and when the blade starts to skip it means the side fence is starting to contact your work. ie. it will automatically ensure the depth of the profile is the same all along the entire length of your work as long as you keep the plane steady. .....easy stuff.

    Picture 2,3,4 - Once the profiles been cut I just rip it off on the table saw and its done. Ready to do the next one, by just taking the left over back up to the bench and plane off the table saw marks, and start planing a new profile.
    In picture 3, on the left is the profile from the moulding plane, and on the right is the profile of a regular roman ogee bit. Just trying to show the difference. To me the moulding planes profile is much nicer. But thats my opinion.

    Picture 5. - shows the result. Dozern or so strips of moulding ready to be mitred into the doors panel. I'm only nailing them in :eek: ...yeh, I know,,but the doors already been made. Spose I could rebate the back of the moulding strips and put in that way, but I didn't have thick enough timber for that.

    Each strip took about 3 minutes to make. Would be done faster with router I guess. But, in my mind, it was a far nicer way of making these strips. No danger, No noise, No dust. Maybe this post will help draw some of you power tool heads back over to the darkside. Na, probably kidding myself.

    Have more pictures if interested.

    Seeya.

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  3. #2
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    Great post apricot. I've got a bit of a collection of old hollows and rounds that I've tried out a couple of times, but without much success. I probably need to spend some serious time practising setting the depth, sharpening, etc. But in the end, I just say: "bugger it, I'll just use a chamfer", and do it with my LN#102. Good to see someone actually using one 'in anger'.

    Not sure about your copmarison of the ogee with the 1/4 round. They are quite different shapes. It would be interesting to compare two ogees of similar profile, one done with a moulding plane, and another done with a router.

    I'd be interesting in seeing more pics if you've got em.
    Those are my principles, and if you don't like them . . . well, I have others.

  4. #3
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    Pretty cool to think they used to do everything that way. Must be extremely satisfying to produce a mould that way. Be interested in seeing some pics of the underneath and the blades of your moulding planes?
    I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
    Albert Einstein

  5. #4
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    Talking

    Appricot

    Nice .......
    I have made mouldings with a stanley 55 , also get great satisfaction from results. but I still burn electrons proberly more than I should
    Rgds
    Russell
    Ashore




    The trouble with life is there's no background music.

  6. #5
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    Good to see a moulding plane used for real. Could you please do a post of how you sharpen the blades. That seems to be the hardest thing to do with these planes.
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  7. #6
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    Anyway I'm up to the stage of putting new mouldings in , in one particular door, and I decided to do it the old fashioned way with moulding planes.

    I have quite a few moulding planes. But the one I like the most is a very simple profile. Liked I think because its lean and doesn't bulge out like a regular router bit like a roman ogee seems to.





    Is it not amazing how many metres of moulding a humble panel door demands? I am right with you on your (darkside) approach. Satisfying, quiet, authentic

    regards
    PB

  8. #7
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    Your full of suprises arn't you tripper....................Top Post!!!!

    I enjoyed the read n great to see the top results!!!

    Have A greeny!!!

    REgards Lou
    Just Do The Best You Can With What You HAve At The Time

  9. #8
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    good work mate, I've thought about indulging in a few moulding planes but was always afraid of the sharpening...
    You can never have enough planes, that is why Mr Stanley invented the 1/2s

  10. #9
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    Excuse the lateness of my response. I'm a family man you see Thanks for the complements. I'll have to bring myself down a peg or two; starting to feel a little cocky (we all have a smartass side...don't we ?)

    Zenwood.... I've had a hard time learning to sharpen the buggers. The procedure I've got currently can still be improved on definetly. But I will post a description of what I do with sharpening them; with pictures I think to make it clear. In the near future.
    As for the Ogee (spelling?). I don't know if moulding planes come with that profile or not. I haven't seen any. Just trying to convey that I think they look nicer. You probably can get router bits similar in shape ; I don't know much about routers. The comman roman ogee is really the only router bit I've got.

    Matrix ....I'll get you a picture of the underside.

    Ashore...Ya lucky bugga. Envious. I've never tried a 55.

    AlexS.... Yep. I'll start a new thread on how I sharpen the blades. Sometime over the next week I reakon.

    Peter Burne....always a difference in something hand made eh.

    Routermaniac and NewLu ta fellas.

    Anyway here's some photos I took before starting the thread.

    The first picture is of a tool new to me. I'm not sure what you call them exactly. One of you fella's would know no doubt. Managed to get it working OK. Turned out to be a nice tool. Its pushed like a regular spokeshave and produces a profile very similar to the wooden plane I've detailed above. Two thick blades, Very high bed angles. Whats handy about it mostly is that if you experience tearout going one direction, you can often get a second chance at it, by just using the other side and go in opposite direction. If you get my drift.

    The second picture is of another wooden plane and the profile it produces. Don't like this one as much. Sounds silly, but it looks too 'bubbly' if thats the word to describe it ....profiles to me gota be lean, basic.
    Last edited by JDarvall; 30th July 2005 at 08:03 PM.

  11. #10
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    looking forward to the new installments, apricot. Is the spokeshave thing a beading tool? I've seen similar tools, but not with such a wide profile.

    I'm with you on keeping things simple. It's easy to go over the top with these decorative profiles.
    Those are my principles, and if you don't like them . . . well, I have others.

  12. #11
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    Hi Apricotripper,


    Great post! I really like the use of a moulding plane like this.

    A couple of questions (open to all):

    • is a given moulding plane limited to a single profile? (I would guess that it would be)
    • How the devil do you sharpen the blade? or is like a big scraper that you just have to go at with a harder piece of steel?
    • Is it particularly difficult to maintain a constant thickness, so that the mitred joins line up properly when assembling on the door?
    • Does it 'chatter' much? If so, what can you do about it?
    • Who makes them, or are they only to be found s/hand?
    In any case, Apricotripper, a greenie is heading your way!

    Cheers!
    Last edited by Auld Bassoon; 30th July 2005 at 09:15 PM. Reason: my useless typing!

  13. #12
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    Quote Originally Posted by zenwood
    looking forward to the new installments, apricot. Is the spokeshave thing a beading tool? I've seen similar tools, but not with such a wide profile.
    .
    I don't think it is a beading tool. Not really shore ? Maybe its in a class of tools that are called 'beading' tools. ? Not right up with the correct jargon.

    Its shaped just like a spokeshave, including the way the two blades are seated. Except at a higher angle, so they'd be more accomidating of teary timber I guess. The blades profiles are just like those of that wooden plane I like. The only real difference I guess is that the soles only about an inch compared to 10 odd inches (guessing) sole of the wooden one. So I guess it could handle better timber thats not trued very well (not that I see why you'd want to bother profiling untrued timber...? ) Anyway, it worked well. No tear on both times I've used it. Stops itself from planing once the profiles complete automatically just like the wooden plane. Bit tricky to use at first, in having to keep the same orientation all the way through each pass. But I think that was just because it was new to me.

  14. #13
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    .

    The second picture is of another wooden plane and the profile it produces. Don't like this one as much. Sounds silly, but it looks too 'bubbly' if thats the word to describe it : ....profiles to me gota be lean, basic.[/QUOTE]

    That one looks like a beading plane - used to make a strong shadow line and take the eye away from shrinkage in panelling. Very useful. Many darksiders find the Stanley #45 very good for this. Me too.

    The other question about having the pieces match at the corners is a very good one. A join of two pieces from the same pass is usually OK. Joins of pieces from different passes don't fit so well. No problem - just 'humour' them with an extra swipe or two of the moulding plane, or a flat plane on the back, or a bit of chisel paring and sanding........

    This has been a nice set of exchanges to follow

    regards
    PB

  15. #14
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    Quote Originally Posted by Auld Bassoon
    Hi Apricotripper,


    Great post! I really like the use of a moulding plane like this.

    A couple of questions (open to all):

    • is a given moulding plane limited to a single profile? (I would guess that it would be)
    • How the devil do you sharpen the blade? or is like a big scraper that you just have to go at with a harder piece of steel?
    • Is it particularly difficult to maintain a constant thickness, so the the mitred joins line up properly when assembling on the door?
    • Does it 'chatter' much? If so, what can you do about it?
    • Who makes them, or are they only to be found s/hand?
    In any case, Apricotripper, a greenie is heading your way!

    Cheers!
    First I want to say I'm no real expert on moulding planes. I'm self taught, so I inclined to use terms like 'things', 'gizmos' etc. ie. I'm not up with the ideal terms. But I can give you my thoughts.

    - Each moulding plane seems to have only one profile. From what I've read every cabinet maker had a ton of them to cover every profile they needed.

    - Sharpening the blades are tricky. I've got a process I'd like to show that seems to work well for me. I'll start a new thread on it in the near future. I need some time to take the photos and try and write something useful.
    There just small blades shaped to a certain profile, sitting on a wooden bed just like a normal plane. Except the soles shape is the same as the blades. They blades are good and thick ...up to 5mm thick I reakon.

    - Is it particularly difficult to maintain a constant thickness...
    I know what you saying. And the answer is no its not a problem. Your right, what tends to happen as you plane is that you tend to shave more timber away from some areas of your pass more than others, dependent on you planing style or whatever. You know the same sort of problem crops up sometimes with normal hand planing. But with the moulding plane when the finished profile is reached the blade is no longer allowed to cut (it just skips). It will however continue to cut where the profile is incomplete (ie. in spots that you've shaved less). So near the end of finishing your profile it sort of , cuts, skips, then cuts again etc,,,,until finally it skips over the entire length ; which means the profiles complete. Its all due to that second fence I talked about when describing picture 1. So the profile is consistant for mitring. They'll match up.

    - I've had no chatter. They really new how to make them back then. The blades are very thick, and the bed angles are larger than 45 degrees normally. Actually I think I took a photo of the moulding plane. Thats right, it has a 50 degree bed. I'll attach the picture anyway(if its any good, it may not show much). 'york' pitch ? <- theres a term for it but I keep forgetting what it is exactly. Anyway, they can get as high as 60 degrees. The impression is, the higher the bed the more perfect the results desired, because the higher you get the less chance of tear. ie. the more likely it was owned by a professional cabinet maker rather than a joiner who didn't need such accuracy and was more concerned with churning out a lot of work <- a lower bed would facilitate this because less force is required to push plane.
    But of coarse it will start to chatter a little when the blade begins to get too blunt. But this is normal for any kind of planing I reakon.

    - I think someone still makes them. Don't remember who. I only get them secondhand. Which can be hit and miss. Being wooden and old they may have warped out of true. From a box of them I got at an auction about 1/4 of them are no good.

    good night fellas

  16. #15
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    G'day again Apricotripper,

    Thanks for that.

    I think I'm starting to get the picture. Can't wait for the sharpening series
    And G'night!

    Cheers!

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