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  1. #1
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    Default C. Nurse Dovetail Saw restoration

    A few weekends ago, I picked up a 9" dovetail saw from this maker at the Perth Wood Show for $40.

    I am a sucker for dovetail saws as I enjoy the joinery area of woodworking the most. I visited the Perth Wood Show a few weeks back, where the Old Tools Society have a pretty decent range for sale. I always look out for something that may be a little special. The Show started on the Friday and I got there on Saturday. I was told that a bunch of brass backed dovetail saws had been snapped up the day before (isn't that always the case!), and there was this fledgling left. I was surprised because it looked the type of saw I looked for - I would suspect that this saw would be pre-1900 owing to the split nuts and the details on the handle. The other sawmaker I look out for is Groves, and I consider that these two names are on a par.


    Anyway, the saw was left because it looked in a far worse state than my pictures below as it only occurred to me to take photos when I had it apart. The back was dinged and the teeth were crooked and misshapen. I think that the tapered plate also looks to some as it is worn out! So I got lucky.

    What stood out about this saw was the handle. Beautifully shaped. One of the best I have seen. I wanted to preserve the patina.

    From what I can gather C.Nurse & Co were a London-based firm that primarily made handplanes. From backsaw.net, "
    Nurse never made saws but sold saws of very high quality", and that "at least some Charles Nurse saws were made by Thomas Turner". Saws by Nurse & Co were "expensive and high end".

    I apologise for not having a photo of the saw as it came from the Show - it really only occurred to me to take photos after the saw was apart.

    The plate was mildly pitted and the teeth misshapen.



    The handle was in decent condition. A bit rough here-and-there, but the only area I thought needed some work was the curve for the palm. The projection here extended too far and was painful to hold for long.



    The nuts were buggered and needed replacing ..



    .. and the brass back looked like it had been hammered on ..



    I was determined that any restoration must to not alter the vintage presentation of this saw.

    The plate was sanded 120/240/400 grit (sandpaper on a hard backing), the teeth sharpened (19 tpi at 5 degrees rake), and the saw nuts were replaced. The hump on the handle was reduced until the saw felt comfortable ..



    I need to level and file the teeth again. They were so misshaped originally. Not as bad now, but could be a little more even. They cut well. I plan to re-joint and re-file in a little while (when my eyes recover!).



    The brass back was sanded back, but hopefully still looked well-lived ..



    Test cuts were spot on. As good as the Veritas 20 tpi I used for comparison. Here is the saw with the sharpening tools ...






    Part II

    On reflection and in discussion with some others, the saw plate did not look right - the taper was exaggerated and this affected the hang.

    I spend part of Sunday afternoon pulling apart the saw and completing the restoration. I had been reluctant to mess with the brass back at the start, since I did not wish to alter the vintage appearance of the saw. However, with their urging, I returned to deal with the curved and skewed back.

    After wrestling the brass back off the plate, this is what was uncovered ...



    This is a bit of a puzzle. The back appeared to have dropped. However the bolt holes are original and, if the plate is pushed higher into the back, then the handle cannot be bolted back. Possibly, the front of the plate was hammered in? There is an even line in the steel (seen in the photo) that appears to be where the brass held the plate. Alternately, someone filed the saw at an increasing taper?

    The brass back was straightened as much as possible by placing it curved side down, and wacking the centre with a hard rubber faced Thor hammer. The ends remained a touch high (less than 1mm), and I carefully sanded this down.

    The plate was returned to the back, and adjusted to match the hang of my IT dovetail saw ..



    To facilitate this, a sliver of plate needed to be removed (on the diagnonal), and then new holes drilled (use a carbide drill bit for this) ..



    The plate was then re-jointed and re-filed (still 19 tpi, with 5 degrees rake), and all bolted up. The teeth need a few more jointings and filings to level up.

    The rear of the saw plate has 1 1/4" to the back, and there is 1 1/8" at the front (i.e. a taper of 1/8" along the length). The plate measured as 0.02" thick.





    The handle is just gorgeous, and it is difficult to see the reduction I made to the "hump". It is really comfortable ...



    A few test cuts ..



    Something more meaningful ...



    It is cutting beautifully. This is now a go to dovetail saw.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

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  3. #2
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    Default

    Nice one, Derek, and a nice restoration. There is an allure to old tools that something fresh off the production-line just can't match, even if it is a more functional thing. This one now has both looks and function; you can't beat that!

    Quote Originally Posted by derekcohen View Post
    .... and the saw nuts were replaced......
    You sort of glossed over that; it looks like both nuts and bolts were replaced, with brand-new ones, which you 'just happened to have prepared earlier' ..... ??

    Now, a matter of semantics: It looks to me like you have not changed the 'hang', but set the handle lower on the plate, with the grip at the same angle to the tooth line (which is what I understand as the 'hang angle'), as it was originally. Or are my eyes deceiving me?

    It's curious that the spine didn't seem to fit properly in the handle as-found. A lot of saws I've seen have the spine bashed down towards the front, but everything usually lines up fine when you return it to where it would've been when it left the factory. As you said, it looks like the spine was sitting parallel to the back at some stage of its life. And that rear bolt-hole being only half in the plate is odd - I've seen a lot that are close to the edge, but not almost missing it like it was on your saw. Maybe this saw was assembled at 4:30 on a Friday afternoon? (Make that 8PM on a Saturday - they worked 6 day weeks and long hours back then )

    Cheers,
    IW

  4. #3
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    Default C. Nurse & Co.

    Hi Derek & all,
    You don't see C. Nurse & co. come up very often.
    Well a few years ago I bought a few pieces from an older person. Got to know him rather well after a time. Showed me some Books, & amongst them was a Hard Cover of C. Nurse & Co. Catalogue, dated Jan. 1914, which they lent me to have a look at. Took it back, & Pat said, more use to you than me, so you may as well keep it
    I now see I received it in 2001.
    It's condition was just fair, took it to our local Bookbinder, & for $25 he did the most marvelous job you wood wish to see. Pat thought so too.
    I quite often take it from my Library to have a look. It even has some extra printed matter to the words of, " Prices have advanced 10%."
    Some others were 15% & one was 33½%, with Pencil markings change of Price.
    Just found your saw Derek. So 9in. Brass Heavy Back was UK 5 Shillings. No word on TPI.
    I'm a very lucky person to have this Book. Thanks Pat & Margaret. Sadly not with us anymore.
    Last edited by issatree; 29th August 2016 at 06:39 PM. Reason: Nedded to add.
    Regards,
    issatree.
    Have Lathe, Wood Travel.

  5. #4
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    Hi Issatree

    Is there a picture of the saw in your book? If so, can you post a photo, please? Also, any specs (dimensions etc) for the saw.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  6. #5
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    I have essentially the same saw, but without the spine issues, and no "invicta" mark. Same beech handle style, though, aggressive hang. The plate that came on mine had seen some rust in the past, but it was superficial. At the time, i was building saws and I ordered a plate from wenzloff and replaced it and that was that. The plate in mine was about 18 thousandths thick. It's still a nice saw, but I have made a dovetail saw that is a little bit better in terms of performance and so it hangs on the side of my saw till and doesn't get used - but it is too pretty to sell off. Way too pretty, with a vintage style that mine does not have.

  7. #6
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    I'd love to see a photo of it, Dave. Can you post one?

    Specs - depth of plate and tpi?

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  8. #7
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    Quote Originally Posted by derekcohen View Post
    I'd love to see a photo of it, Dave. Can you post one?

    Specs - depth of plate and tpi?

    Regards from Perth

    Derek
    Will do. I think the plate depth is 2 inches, 16 teeth per inch. 9 inches long at the toothline if I recall, but I'll confirm all of that when I take a picture. In terms of the cost of good saws in the US, I remember getting it as a reasonable cost saw (the original plate would've worked fine for the duration) - it was about $45 shipped from the UK. I'm sure my kit saws have cost me more.

  9. #8
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    Derek

    That is a very nice looking back saw and it has come up beautifully.

    I think your conjecture that C. Nurse saws were made by Thomas Turner could be right on the money. Have a look at this Thos. Turner:

    Thos. Turner 004.jpgThos. Turner 001.jpgThos. Turner 002.jpgThos. Turner 003.jpg

    I think there is more than a passing resemblance. My saw is 12ppi, but the plate measures .020" with no taper. The handle was the same colour as your saw originally, but I "tarted" it up a little (red ) as I was going through a mahogany phase, but I'm over that now.

    I don't know too much about the saw except that it was identified for me by Forum members in this thread:

    Back/Dovetail saw identification

    The saw originally belonged to my father and I keep it for sentimental reasons. Having said that, after I got it out for the "photo shoot" I needed a saw and it was still lying on the bench so I used it. It is sharpened crosscut and performs like a beauty.

    Regards
    Paul
    Bushmiller;

    "Power tends to corrupt. Absolute power corrupts, absolutely!"

  10. #9
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    Here is the nurse saw. I'll preface by saying that I've made five saws now and I really don't enjoy it at all, so they don't get the same amount of thought as I give planes. I just want saws that work well and when I have one of each type, I'm done.

    https://s18.postimg.org/kjqecel6x/20160901_070147.jpg
    https://s18.postimg.org/itbyont1l/20160901_070218.jpg

    i was wrong, it does have the invicta mark below the horse, but slightly different than yours. The back is not perfectly straight, either, it has sway in the middle, but no twist and no marks to imply that it was bent after manufacture. I think it was made that way.

    The plate is 8 inches long and 1.75" below the back. It would be a better working saw if it was two inches longer and a little less below the back, but it is overall a nice saw to use - a bit aggressive. 16 teeth per inch. I could solve the aggressiveness by changing the rake, but it would be a slow cutter then.

  11. #10
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    Thanks Dave. Your handle looks different from mine. It is a little boxier and has an extra pip at the lower end. The plate looks like new! Nice saw.

    I have dovetail saws that range between 8" and 10". I thought the 8" would be too short, but it has not been. Most of them cut so fast that the length does not come into play.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  12. #11
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    The length is an illustration of why people need to try saws on their own instead of taking recommendations from blogs (as so many folks do, for example take a recommendation right out of Schwartz's blog, or whoever their chosen hero may be).

    If I remember, I shorten the stroke a little bit. If I don't, then i end up with that particular saw out of the cut.

    You're right about the plate - it looks like it's new because it is new. The plate that was on it had uniform prior surface rust, but would've been fine. I bought several kits at the same time and figured i'd replate it, and tossed the old plate. I think the old plate would look better, but no matter. re: the handle pattern, since invicta was a seller of stuff rather than a maker, who knows if the saws were even made by the same place - it's possible they were.

    I looked briefly after posting this, as i don't have a great deal of interest in making more saws, perhaps with the exception of trying to duplicate the style of the seaton chest open handled saws. The price of a decent saw such as ours, in good nick, is more than I want to pay any longer. Most dovetail saws made more recently (before the boutique makers came into play) are of a style that I wouldn't want to use, but I have this and another saw that I use commonly so I have no real need for anything more.

  13. #12
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    Quote Originally Posted by D.W. View Post
    The length is an illustration of why people need to try saws on their own instead of taking recommendations from blogs....
    Yep, been banging on about that for years! You really need to try a saw, not just for blade length, but for the grip angle, overall weight & so-on. A saw that feels right definitely does better work.

    It's amazing to me what a difference even an inch can make, when you first pick up a saw. I can usually adjust to the length of a strange saw pretty quickly, but if the handle isn't to my taste, it feels awkward all the way.

    Something I haven't seen advocated anywhere else, but I've been doing it as long as I've been sharpening saws: I file the first tooth at the toe end back with about 45 degrees of negative rake, so that if you do pull the saw back right into the cut, as you are wont to do with short blades, it is far less likely to catch on the forward stroke.

    Quote Originally Posted by D.W. View Post
    ....i don't have a great deal of interest in making more saws, perhaps with the exception of trying to duplicate the style of the seaton chest open handled saws. The price of a decent saw such as ours, in good nick, is more than I want to pay any longer. Most dovetail saws made more recently (before the boutique makers came into play) are of a style that I wouldn't want to use, but I have this and another saw that I use commonly so I have no real need for anything more....
    Wise to stay away from temptation - it's just another constant distraction from doing all the other things you should be doing. They are endlessly fascinating things, though, so many aspects to alter & play with. Funny thing is, I keep devolving back to specs that have been around for centuries - maybe those old blokes knew a thing or three after all.....

    Cheers,
    IW

  14. #13
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    Quote Originally Posted by IanW View Post
    Funny thing is, I keep devolving back to specs that have been around for centuries - maybe those old blokes knew a thing or three after all.....

    Cheers,
    Amen to that. i don't know much about saws, but I've found the plane designs that dominated for professional customers to be better than any of my own ideas!

  15. #14
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    Here's an interesting point. Pete Taran is adamant that all these tapered saws are driven by Internet misinformation; that tapered saws were never made in vintage times, and those found were the result of being dropped.

    I would say that he has some authority, and has possibly more experience than anyone around today. (For those who are not familiar with his name, Pete started IT saws, which he then sold to LN. He started the company in 1985, and his dovetail saw was responsible for the emergence of boutique sawmakers worldwide, and the renaissance of quality backsaws).

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  16. #15
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    Quote Originally Posted by derekcohen View Post
    Here's an interesting point. Pete Taran is adamant that all these tapered saws are driven by Internet misinformation; that tapered saws were never made in vintage times, and those found were the result of being dropped.

    I would say that he has some authority, and has possibly more experience than anyone around today. (For those who are not familiar with his name, Pete started IT saws, which he then sold to LN. He started the company in 1985, and his dovetail saw was responsible for the emergence of boutique sawmakers worldwide, and the renaissance of quality backsaws).

    Regards from Perth

    Derek
    I guess LN makes a saw with the taper, but who else does it? Pardon requested if lots of makers now do it, I just don't look at saws much - they don't make me tingle.

    There is one make of old saw that is most definitely made with a taper, and that's barber and genn (the only ones without a taper that I've seen are replated). The caveat with them is that there are two runs, and the second run was late 1800s and could very well be tapered due to copying taper that was done by adjustment rather than manufacture. I don't know enough about them to be able to definitively state that most of the old ones aren't as old as they appear to be (though they're well over 100 years old).

    I had one and sold it on ebay, it was unmolested and had quite a bit of taper with little wear and no evidence of the spine moving (and the spine wasn't tall enough to move and create the level of taper that it had). Interesting saw, but not interesting enough for a guy like me (who is out of hanging pegs on the saw till) to keep.

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