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Thread: Rescueing old drill bits
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15th January 2007, 01:15 AM #1
Rescueing old drill bits
OK. I've got the General Tool Co. Drill Sharpening attachment set up as instructed in the User Guide kindly sent to me by The GTC in New York.
I've rounded up all my old blunt, bent and broken bits as well as all those I inherited from Grandpa.
Today I started on the 1/2" / 12.5mm bits as recommended in the User Guide (its easier to learn on the bigger bits.
I reground to usable length, cleaned the rust and crud off them and resharpened 4 of that size, one 25/64" bit and seven 3/8" bits.
Ordinarily I would toss blunt drills and buy new ones but sharpening just these few has saved me something like 200 bucks based on the retail price of single bits.
I have about 150 more to do of sizes down to 1/4" / 6.35mm. I will toss anything smaller.
Now I have the grinding attachment set up at the side of my wheel I can do a few whenever I'm waiting for glue or polish to dry.If you never made a mistake, you never made anything!
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15th January 2007, 12:36 PM #2Senior Member
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Oi,
What about Pictures.
I have one of those and would love a copy of the destructions. The originals got oil on them and are unreadable. Mine was a Paulco.
Could I PM you and you send a scanned copy or some cclose up Photographs.
Cheers
BrianBrian
Creator of Fine Firewood
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15th January 2007, 01:02 PM #3
G'day Sheddie,
Can you do a photo tut on this maybe?
I've got a similar gizmo, but no intructions, so I just resort to freehand on the A&A 8".
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15th January 2007, 04:39 PM #4
G'day guys, I'll transcribe the instructions and post them here somewhere. You can print 'em out then.
Will do it tonight. Also will post some pics.
CheersIf you never made a mistake, you never made anything!
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15th January 2007, 10:04 PM #5
Ok guys heres the scanned instructions for the General Tool Company Drill Sharpening Attachment I'm not sure if the Paulco model is the same though.
Hope it helps. Next post a bit i did.If you never made a mistake, you never made anything!
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15th January 2007, 10:13 PM #6
I've set the Drill Sharpening Attachment at the side of my grinding wheel because the face of the wheel has a curved edge on one side. Plus it lets me see what is happening to the bit. This is one of the 1/2" bits I did. As you can see the cutting edge is nice and clean.
The instructions say that some bits need the heel ground by hand to give a point/heel clearance. I've discovered this applies to 3/8" / 9.5mm amd 10mm bits. Ity must be the geometry of the combinatioin of the angle 59deg, the size of the bit and the travel of the attachment. However, once the major cutting edge is ground it is a simple matter to grind the heel by hand. It seems important to ensure the the bit, if sharpened for general use (timber, mdf and plastics) at 59deg, protrudes past the lip rest only 50% of the diameter of the bit. I tried at 49% but drilling hardwood was rough ( alot of chatter even the cutting edges were identical and there was adequate heel clearance. Sharpening with this is very easy but makes me even more in awe of those who can do it freehand. Ignore the angle of the edges in the pic. The bit is just sitting in the attachment so I can picture it clearly. When grinding the cutting edge is lined up central to the attachment.Last edited by Shedhand; 15th January 2007 at 10:15 PM. Reason: Clarification
If you never made a mistake, you never made anything!
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16th January 2007, 09:57 AM #7
G'day Shedland,
Thanks for putting the pics and instructions up, now I just have to work it all out and see if I can sharpen using the whatsyacallit.
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16th January 2007, 08:32 PM #8
Thanks for posting, Sheddy
Cheers..............Sean
The beatings will continue until morale improves.
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16th January 2007, 08:54 PM #9
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16th January 2007, 09:43 PM #10
I got this for nix and I like a challenge.
If you never made a mistake, you never made anything!
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16th January 2007, 09:51 PM #11
Bah, your all doing it the hard way , easier to do it by hand
Cheers
DJ
ADMIN
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16th January 2007, 10:26 PM #12
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16th January 2007, 10:32 PM #13
yes, but I'm sure you'd need a steady hand and a good eye. I have neither.
If you never made a mistake, you never made anything!
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17th January 2007, 09:47 AM #14
Sharpening by hand is quicker if you continually practice it, but you still need gauges for checking your angles.
Hand sharpening is something that once you've learn the principle it's easy to pick up again but you have to be taught the correct method in the first place. Its a two directional movement of lifting the bit against the wheel at the correct angle while rotating the bit at the same time to produce the back clearance.
As a first year apprentice in the company's in-house training centre we were all taught how to sharpen a drill so that when drilling copper you got a small "copper hat" swarf as the drill completed its cut. Without this copper hat we were unable to progress to the next point of instruction. I managed this skill in a couple of days and f%%K knows how many drill holes on scrap bus bars. Others took near on a week to be successful.______________
Mark
They only call it a rort if they're not in on it
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17th January 2007, 12:49 PM #15Senior Member
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Thanks Shedie
Brian
Creator of Fine Firewood
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