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26th March 2023, 02:32 AM #1
Crosscutting with a slider's rip fence
For those here using traditional table saws.
Generally, one thinks of a rip fence for ripping ...
I am in the process of building a pair of nightstands. These feature waterfall sides, which requires that the panels be sawn sequentially.
On a standard table saw this would involve running the panel against the rip fence, which is fine for wider panels ... but what happens when these get really narrow, such as 10mm wide? That's getting tricky, yes?
On the slider, the rip fence gets used as a depth stop. Firstly, here is the panel to be sawn up ...
The first section to cut off is 140mm wide. This will form one side.
Step 1 - set the rip fence at 140mm and run the panel against the fence ...
Step 2 - Clamp the panel down and move the fence away (to remove the danger of binding and kickback). Note that this sets the panel to be sawn on the rip fence side of the blade ...
That is too easy.
Let's do something tricky ... saw a 10mm section. One side on each of the nightstands will have a tiny drawer (in addition to the single drawer facing towards the front). This 10mm section will form one side of the drawer opening.
We set the rip fence 10mm away from the blade. It is so close now that the blade guard needs to be removed ..
The slider rip fence has a micro adjust and a Wixey DRO for dialling in the dimension exactly. (You may be able to read the DRO).
The panel is locked down, the fence moved back, and the blade guard replaced on the blade. The slider wagon is run past the blade ...
How easy is this to do this on a table saw without removing your fingers!
Here is one of the two panels ready for dovetailing ...
A close up of the inset drawer ...
Regards from Perth
DerekVisit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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26th March 2023 02:32 AM # ADSGoogle Adsense Advertisement
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26th March 2023, 10:41 AM #2GOLD MEMBER
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Derek, using a short piece of rip fence will remove the need to move the rip fence for clearance and takes away the need to remove the overhead guard.
K3 DRO 1.jpgCHRIS
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26th March 2023, 11:17 AM #3
Chris, of course you are correct. I could have swapped out the fence from my bandsaw (also Hammer), which is short, but I was lazy here (I had just used the rip fence to size two panels and it was set up with the JessEm guide). I reasoned that there was not much extra effort in pulling back the fence as the next cut would require a fresh set up (dimension) anyway.
Rather than use the short fence from my bandsaw, which is set up with a subfence, a quarter-length rip fence would be handy for this task. Anywhere to get this cheaply?
Regards from Perth
DerekVisit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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26th March 2023, 11:23 AM #4
Another alternative if you only have a full length fence is to temporarily fix a short "spacer" of timber to the fence; with normal fence graduations you have to add/remove as required the spacer thickness but if you're fortunate enough to have a DRO you simply zero it.
Thanks for clearly showing the importance of moving the fence out of the way; at my guild we used to have a Jet 12" table saw fitted with a slider and a depressingly large number of "experienced" users saw no issue with using the fence as a fixed stop; even when the blade grabbed the workpiece... We upgraded to a 14" SawStop which thankfully doesn't have a slider. On a similar theme SCMS are also often incorrectly used with fixed stop blocks for repeat cuts; I teach members to always use a simple stick as a temporary spacer between the stop block and the end of the workpiece to allow the cut off piece some space to move into.
Below are a couple of Snippits from two Guild training manuals I wrote showing both of these methods:
Fence spacer.jpg
SCMS spacer.jpgNothing succeeds like a budgie without a beak.
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26th March 2023, 12:02 PM #5GOLD MEMBER
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Derek, cut 200mm off the end of your rip fence, it is way too long anyway so being shorter by 200mm will not present any problems. This pic clearly shows the length of mine.
K3_DRO_Housing.jpgCHRIS
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26th March 2023, 01:44 PM #6Senior Member
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Cant you just slide the fence back clear of the blade? Most that I've seen work this way.
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26th March 2023, 02:39 PM #7
Hi Chris
I use the full length of the rip fence. You may recall that I recently posted that the router fence is now connected to the rear of the rip fence (to take advantage of the micro adjust/DRO on the rip fence) ...
This removable, but the rip fence length is necessary ...
This really is a terrific modification.
I could use the bandsaw fence, which is 500mm long (so perfect length), however then the bandsaw is not available, plus there is a subfence on here that gets used for resawing and generally everything needing a fence (watch FWW magazine - they requested to publish the design as a shoptip) ...
Consequently, a spare short fence would be preferred.
Regards from Perth
DerekVisit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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26th March 2023, 02:41 PM #8Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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26th March 2023, 02:48 PM #9
Thanks CT. These issues are even more of a problem when (a) users remove the blade guard, and (b) do not have a riving knife. There is a serious chance of the workpiece being pushed away from the fence and touching the rear of the blade. Instant kickback!!
I did consider a spacer block, and even experimented with a few designs. The spacer block needs to be clamped securely to the fence, otherwise it loses reliability when measuring with the DRO (which can be set to account for the thickness of the spacer). The problem comes in with the profile of the fence, which makes clamping anything to it difficult.
mmm ... as I write this, I recall making a fixture which had to be shaped to fit the profile. I will see if this can be utilised. More later.
Regards from Perth
DerekVisit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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26th March 2023, 03:37 PM #10GOLD MEMBER
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That is the exact reason I put a short fence on about a week after I bought the saw. I believe Felder sell a 500mm version as well to overcome the problem.
I also used a spacer as an experiment but it was a vertical round bar bolted to the fence and the fence could be moved to allow the post to be used as a spacer and the fence moved when it was not required. The problem then is the DRO/tape can only be calibrated to one position. A second DRO could be set up for both positions but I think that is getting into the ridiculous area unless it was in a production environment where doing that would actually be beneficial and not a bad idea at all.CHRIS
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26th March 2023, 09:17 PM #11GOLD MEMBER
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trying to work out how this is any different to a normal table saw using a mitre gauge?
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26th March 2023, 09:30 PM #12Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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26th March 2023, 09:44 PM #13
Sliders are great and supremely accurate at cutting carcase tops and sides to length and square. Specially using the flip stop. How long does the measuring bar go Derek ?
Can you extend it if you have to? Or how long does yours cut up to with the flip stop?
And whats that timber your using ?
Rob
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26th March 2023, 09:47 PM #14
Hi Derek,
Just curious, what timber panel is that?.
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26th March 2023, 10:17 PM #15
Hi Rob
The crosscut fence is 950mm wide. Mine is not extendable. I have built an extension, but may get the Felder version, which is the real deal.
The timber is a cheat on my part. My local Bunnings sell glulam panels they state as Okoume, which the Wood Database reports is a hardwood from Gabon. It feels like a straight- and finer grained softwood to me. It comes sealed in plastic, looks straight and flat, and importantly is cheap. It is flat enough to cut up and then remove any slight cupping (which is minimal).
I thought that I would give it a go and see what it is like. After all, I am only building a pair of nightstands for a spare bedroom. I do want them to look decent, so shall be testing the wood all the way.
Regards from Perth
DerekVisit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.
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