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5th September 2022, 03:18 PM #1
DeWALT DWE7491-XE clunking/grinding sound when winding blade down
I have a DeWALT DWE7491-XE and as I recall, I have never taken the blade off. Recently I did this to take a couple of measurements and pics. Ever since then when I wind the blade down it grumbles all the way, like with each change of cog engagement.
If I put sideways pressure on the motor (so pushing it back towards the winding handle slightly) then the noise is absent.
If I put forwards pressure on the motor, the noise is absent.
If I push the blade slightly towards the fence, the noise is absent.
So I greased the winding thread:
IMG_20220905_134340.jpg
and wound it up and down numerous times. That helped a bit.
Then I greased the supporting post or guide post on the other side of the motor:
IMG_20220905_134359.jpg
and wound it up and down numerous times. That helped a bit.
You can see that there are two screws in the gizmo that rides up and down the guide post. Now that I look at it on my screen, it looks like the top silver screw is a set screw with a lock nut. Underneath the lower black screw there is a small metal tap. It is quite thin, and if I put outwards pressure on it (pulling it away from the post), the noise stops.
To the left of the post is a casting, and if I push that away from me (same as pushing the blade towards the fence)....the noise stops.
Through all the windings after greasing it has improved a bit, and is now most easily heard and felt in the middle third of the rise/fall distance. The top and bottom third are somewhat improved now.
What I'm wondering is if I should release the lock nut on the set screw and adjust it (and what has that tab got to do with it). Does anyone have any thoughts on that please?
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5th September 2022 03:18 PM # ADSGoogle Adsense Advertisement
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5th September 2022, 04:39 PM #2Senior Member
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Hi FF
hope I'm not getting the blame for that lol
there are some good youtubes concerning the maintenance around this area
one of the things i've taken note of is : not to use grease anywhere due to the sawdust sticking to it and clogging up those gears and mostly the thread on the motor body/winder shaft, if stripped is very expensive to replace
rather than grease, the advice was to use inox , wd 40 or similar dry lube where the sawdust wont stick as readily
mine grumbles a bit in the gears but it is consistent no matter where it is, and it is new
I'll be making a habit of periodically blowing out the workings with compressed air
Hodgo
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5th September 2022, 04:50 PM #3
Yeah, when I saw that you'd read the thread I was nearly going to post "And this is your fault Hodgo!"
I did consider about sawdust sticking to the grease, and then I thought, meh, I can just wipe off the excess when it has penetrated into the female part of the mechanism. It's not like the sawdust doesn't stick anyway.
I spoke to the DeWalt Technician, and he suggested checking those two screws for tightness. The black one was fine, so I released the locknut on the silver screw above it, tightened it a tiny bit – some improvement – a tiny bit more and the problem is solved. Would have been about 1/32 of a turn I reckon, perhaps a smidgen more.
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5th September 2022, 04:56 PM #4Senior Member
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Awesome, glad you got it sorted
interesting info regarding those screws, I've taken note of that too
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5th September 2022, 05:22 PM #5Senior Member
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I think I had the same problem - clicking and jumping when winding down. Strangely it went away on its own... So I forgot about it for a while.
Useful observations - thanks for sharing!
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