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  1. #1
    Join Date
    Jul 2011
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    Default Durden Pacemaker switch problem

    Hi all,
    I own a recently aquired Durden Pacemaker.
    Prior to purchase I searched these forums for info and found generally positive reviews with the exception of a known issue with the switches.
    When I bought mine, I made sure the switch was ok. It was.
    In the little use that I've given it once installed here, on occassion, the thing would refuse to turn on. Repeated pushing of the switch however brought it to life.

    Yesterday however, that no longer worked.

    I searched these forums again for the solution with the keywords of Durden + switch. The most informative thread I found was in regards to a Durden lathe. The switch was referred to as a controller. It appeared the lathe had a similar switch gear in so much as it was a combination of on/off plus forward/reverse. The answers given in that thread however, went way over my head. I understood less than 5% of it.
    I'm looking for a cheap fix because this breakdown has occurred at a time when my bank balance is sad indeed and I'd like to get on with a project.
    .
    There was another post that mentioned the on/off switch was buggered on the users machine but the poster used the forward/reverse switch to turn the unit on and off.
    This leads me to believe that if I bypass the main on/off switch, I could do the same.
    I've taken the switch out and tried blowing it out with an air line but no go.
    What I saw was obviously beyond my understanding.
    Most switch issues can be traced to contacts being burnt, but this didn't strike me as a switch that I can take apart and clean.

    This is no simple light type switch.
    So, discretion before stupidity, I re-installed it and I'm now asking for help.
    Can anyone assist?
    Cheers
    Jim
    Being happy doesn't mean everything is perfect. It means you've decided to see beyond the imperfections....

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  3. #2
    Join Date
    Jun 2007
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    Rockingham Western Australia
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    Default

    Take the switch unit to an electrical wholesaler and they can replace it with a similar unit. there are hundreds of these types of switches which will do the job. Talk to your local electrician. He may be able to help. I often used to assist people who had this type of problem when I did that W... W... W... W... four letter word thing from 6 to 5 every day! It won't cost you a fortune to get in someone to fix it either.
    Terry

  4. #3
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    Default

    That easy eh?
    Thank you. I appreciate your help.
    I'll take the whole board into one next week.
    I'll let you know how I get on, just in case a future Pacemaker owner searches the same issue.
    Cheers
    Jim
    Being happy doesn't mean everything is perfect. It means you've decided to see beyond the imperfections....

  5. #4
    Join Date
    Dec 2005
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    South Australia
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    4,475

    Default

    Might just be full of dust

  6. #5
    Join Date
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    Default

    Hi guys,
    Must admit, feeling a tad discouraged here that I can't seem to make any headway.
    But thought I'd just bring you up to date so far.

    Last post first maybe.....

    Quote Originally Posted by China View Post
    Might just be full of dust
    Good thought, but already tried. Note opening post.

    Quote Originally Posted by Grandad-5 View Post
    I've taken the switch out and tried blowing it out with an air line but no go.
    There's also a single copper external contact that I touched up with a points file. No go.

    Regarding buying a new one...
    Quote Originally Posted by terryvk6pq View Post
    Take the switch unit to an electrical wholesaler and they can replace it with a similar unit.
    Thanks Terry. Did exactly that. They could supply me with another that was said to be the same. May well have been electrically, but mechanically it was nowhere near. It wouldn't have fitted. And at a cost of $120 there was no way that was an option right now. That may seem reasonable to most but not to me right now. That's not going to happen until I get some work in following the Xmas shut-down.

    So here's where I'm at, more for the benefit of others in the future that may search this forum for the same problem I guess, but always with the hope someone will just say...."Jim, do this" and it will work.

    I've learnt that this isn't a "switch" per se. It's a two part apparatus comprising the controller and an overload which functions as the "Off" part of the operation. Plus presumably as added overload protection over and above the circuit breaker in the house switchboard.
    When you push the “Off” button, you are actually tripping the overload.

    The active power supply from the mains runs first to the controller for direction, then to the on/off controller itself. The neutral runs direct to the on/off controller with a feed to the direction controller.

    I happen to have the switch from my old table saw which I planned to use on a router table. I opened it up and what do you know? The same 2 part overload/controller combo as the Durden.
    Obviously with different electrical ratings.

    I’ve sat there with the two side by side trying to nut out how I could replace one with the other, even if only temporary.
    But the brain has gone on strike.
    Here’s an image of what I’m looking at.
    Attachment 194707

    I’ll either eventually get it right, or give up and have to call in a sparky. Unfortunately, if the latter is necessary, it won’t happen for quite a while.

    Whatever happens, I’ll report back here for future reference.
    Cheers
    Jim
    Being happy doesn't mean everything is perfect. It means you've decided to see beyond the imperfections....

  7. #6
    Join Date
    Dec 2005
    Location
    South Australia
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    4,475

    Default

    Have you tried contacting the manufacturer Home - F W Hercus Pty. Ltd - Hercus Gear Cutting - Adelaide

  8. #7
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    Default

    No I haven't China. I'll admit I thought the Durden brand was long gone.
    I'll follow your link now. Thanks.
    Jim
    Being happy doesn't mean everything is perfect. It means you've decided to see beyond the imperfections....

  9. #8
    Join Date
    Jan 2012
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    Strathalbyn, SA
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    Default

    Grandad-5 said: "So here's where I'm at, more for the benefit of others in the future that may search this forum for the same problem I guess,"

    Please keep doing so, I am following this thread with interest. I don't have the switch problem -- yet but then I haven't turned my Durden on - too many moving parts don't, lots of rust; hasn't been used for 15 years.

    Rob

  10. #9
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    Quote Originally Posted by Irobot View Post
    Grandad-5 said: "So here's where I'm at, more for the benefit of others in the future that may search this forum for the same problem I guess,"

    Please keep doing so, I am following this thread with interest. I don't have the switch problem -- yet but then I haven't turned my Durden on - too many moving parts don't, lots of rust; hasn't been used for 15 years.

    Rob
    I'll be happy to Rob.
    I don't believe there is much I can offer the good folk on this forum re woodworking skills.
    But this area may be something I can contribute.

    Ok, let's continue with what I learnt at Hercus.

    I just got off the phone from a very helpful gentleman in spares named Steve.
    Bad News= No electrical parts left in stock. I did rather expect that, but it was worth a shot.
    Good news = In conversation I mentioned I had a 2HP motor here that I had vague thoughts of maybe fitting. (Mentioned in relation to switch issue)

    He informs me that it is a common swap and makes the world of difference over the existing 1HP. He told me to check pully diameters, speed etc was compatible and to ensure I used a double belt pully.
    All logical stuff but good to hear from someone familiar with the machine itself.

    Also, he advised I look at a half moon shaped gear that raises and lowers the table for wear and cleanliness.
    The part is actually still available but regular cleaning is highly recommended.
    He suggests every 6 weeks if used regularly.
    The part has a lifespan of roughly 5 yrs if not maintained correctly.

    That was a helpful bit of advice that I gladly pass on.

    I personally question the estimated 5 yr life if not maintained.
    A Luna table saw from years past had a similar issue with a threaded rod to raise and lower the blade.
    If neglected, it wouldn't see a year out.

    I think the future of this switch issue is to try to replace it with the one I have from my old TS.
    It suits the motor that may one day be fitted as well as a bonus.
    (I'll find something else to use on my router table.)

    I've tried again to nut out the wiring but I think I'm ready to give up.
    Guess I'll just have to wait until business starts up again and money starts to flow IN instead of OUT and take it to a sparky to do for me.

    If I go to him so there's no call out fee, how much could it possibly be?
    I wouldn't imagine all that much.

    Cheers
    Jim
    Being happy doesn't mean everything is perfect. It means you've decided to see beyond the imperfections....

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