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11th August 2010, 09:28 AM #1Senior Member
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I'm at a mental crossroads, I seek advice from the machinery masters!
Hi guys,
at the moment, I have a carbatec CTJ-650 contractor saw. After some wheeling and dealing (I'm a sales rep, HUGE help in price reductions!) I have a Biesemeyer style fence and the sliding table from the Leda MJ-2325A on the way for a grand total of $518. Obviously the intention is to equip the contractor saw with a much more accurate fence and sliding table functionallity.
This is where it gets interesting, 95% of what I do is MDF based, ie more dust than a firecracker in a bag of flour. Contractor saw = epic fail of dust collection, even with a DC hooked up to the 4" base port. My girlfriend's dad works in scrap metal, and is also a gun at metal fabrication work, ergo sifting through the scrap yard and pulling out a commercial cyclone unit (just needs a new motor, bead blast and some new paint) and fabbing me a suva style overhead gaurd with a dust extraction port.
Thinking ahead here, should this new dust setup still not be adequate at catching all the dust I make, what are my options? I know a cabinet saw would be a better solution, but I need a 3/4" dado capacity (so much faster on the TS than on the router, and I use dadoes a bit), ruling out the MJ-2325 and the TS-10HB. Any other ideas on saws that I could realistaclly afford (sub $2k) that can take a 3/4" dado stack? Or should I just go to town with expandy foam, duct tape and corflute to seal up any dust escape routes on what I have atm?
This is typical of me, I get half way through a plan then start to second guess it
Sorry for the length of the thesis, the cafine is yet to kick in this morning and that is the best I can describe it!
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11th August 2010 09:28 AM # ADSGoogle Adsense Advertisement
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11th August 2010, 08:44 PM #2
How about this one. Gary Pye Woodturning :: Gary Pye Woodturning - GPW 10/12" Table Saw
There are a couple of threads on this machine. Can't find them at the moment.
I am ordering one next weekThose were the droids I was looking for.
https://autoblastgates.com.au
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11th August 2010, 10:58 PM #3Senior Member
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Its now all good, I had another brain wave today (dangerous, I know!) whilst cleaning the dust up off the floor. Putting my quasi mechanical engineering skills to use, I have devised a way to convert the contractor saw to a partial cabinet saw type setup. I changed the blade today and noticed a few little things while the blade was off. Now that they are all addressed, the saw runs sooooooo much smoother and about half the volume that it did before . I am now very impressed with its operation so think I will continue to use it, especially once I get modding!
*stay tuned for either the pinacle of workshop engineering or my admission of insanity
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12th August 2010, 12:21 AM #4
Socratous
if you cruise the Fine woodworking site you should find an article on dust proofing a contractors saw.
If you use a lot of MDF, you might consider investing in a dust mask and room air cleaner to back up the cyclone.regards from Alberta, Canada
ian
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12th August 2010, 09:36 AM #5
Or an over the back dust helmet. I use my triton a LOT and it simply solves all these problems.
My hybrid saw doesn't create that much dust anyway and collects it nicely, but the triton simply works in every situation (hand held tools etc) and isn't unduely uncomfortable in hot or cold weather.
Dado blades are more efficient, but if your using a high powered router in a good table with a good bit you can rip dadoes in hardwood or whatever quite easily. I've got both triton routers and the big one simply doesn't balk at ripping dadoes.
YMMV.I'm just a startled bunny in the headlights of life. L.J. Young.
We live in a free country. We have freedom of choice. You can choose to agree with me, or you can choose to be wrong.
Wait! No one told you your government was a sitcom?
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