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  1. #1
    Join Date
    Apr 2010
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    Default 20" Disc Sander runout

    I have a 20" Disc sander (Hy-Tech, HF Jet all look the same). The disc has a 0.2 mm fore and aft runout at the very edge as measured with a magnet-based dial gauge. You can just feel it when using the machine. It is very little, and then you have rubber-backed adhered Velcro stuck on top.

    So is that acceptable runout considering there is that velcro and stuff, or should I try to true it?

    Annoyingly, when I assembled the saw, I noticed some paper on the of the disc to mount faces. Removing that did not help the runout.

    There are actually some extra threaded holes on the face of the disc that are not aligned with anything else. Are these for truing, or are they just "extras" from the machine's history? I checked an HF manual online but it did not go into this detail.

    Thanks for any help.
    Nick

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  3. #2
    Join Date
    Apr 2010
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    Australia
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    Default

    well...had a bit of a SnR and it looks as if .2mm is not bad for these.

    So, I will maybe try to true it up, but this afternoon I went out there and the glue/velcro had lifted a bit and was way beyond 0.2mm out of true.

    I will treat this machine as a hand-guided shaper and not try to make it a precision machine.

    That sits well with me, actually.
    Nick

  4. #3
    Join Date
    Dec 2005
    Location
    South Australia
    Posts
    4,475

    Default

    I had the same problem with a 12" machine, as I was using it as a sharpening machine is was way too much, I pulled the disk and mounted it in my mates metal lathe ( mine is not big enough) on a shaft between centres. I trued it up to .001mm. I don't use velcro for precsion work it has too much give.

  5. #4
    Join Date
    Apr 2010
    Location
    Australia
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    Default

    Yeah well I can't see using this massive $$ machine for such limited use! I will use Velcro and as a carving tool I guess.

    It does have a lot of power as a shaper.....runout or not.
    Nick

  6. #5
    Join Date
    Apr 2010
    Location
    Australia
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    Default

    My issue with velcro is that glued on discs would be such a pita to take off if I wanted different grits, or wore one out. However as you say, it has a lot of give and will in no way allow for precision.

    I have to say I was awed when I ran some wood across it! It just slurps up the wood.
    Nick

  7. #6
    Join Date
    Dec 2005
    Location
    South Australia
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    Default

    Yes that's the good thing about disc sanders that take a lot of work out of shaping

  8. #7
    Join Date
    Apr 2010
    Location
    Australia
    Posts
    210

    Default

    I have to admit that I am of the "shaper" variety of WW, rather than the "slice" version. So BS over TS, sander over Thiscknesser, etc.....maybe I am of the mad crowd that uses enormous machines to get away from manual work?
    Nick

  9. #8
    Join Date
    Jan 2004
    Location
    Melbourne
    Posts
    466

    Default

    We have a 32" diameter disc sander at work...and the precision of this machine is awesome..u can easily split a stanely knife scribe line..The machine would weigh many 100's of kilos..But without a doubt the most accurate machine we own.
    Ask any pattern maker and they will tell you the same story. The disc itself is fully machined all over and balanced,,i'm guessing it would be 25mm thick.
    Our machine also has Valro and to change the disc is very quick and easy.
    But the tables are on fully machined beds. So you can wind them right out of the way to remove or fit the velcro discs.
    The speed these huge disc sanders rotate at can be quite frightening for people when we first start them up..which takes at least 30 sec to get up to speed.

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