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  1. #1
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    Apr 2001
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    Perth
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    Default JessEm Clear-Cut TS Stock Guides for Hammer K3

    I have a Hammer K3 Winner with a 49" slider. This is a shorter slider and, as a result, the rip fence is used as much, if not more, than the slider (with F and F jig) for ripping.



    One of the issues I have experienced when ripping with the fence is a tendency for the work piece to lift. Using a push stick is not a satisfactory solution, and I have been using a feather board with some reasonable success.




    Enter the JessEm Clear-Cut TS Stock Guides. These are a set of rollers with hold down the work piece and also act as an anti-kick back. But what also interested me was the rollers are angled, and this forces the work piece against the fence for a cleaner rip cut. Woodcraft had the JessEm on special, and I took advantage of this.

    The one issue with these Guides is that they are designed for the standard table saw rip fence, and the Hammer (and Felder) rip fence is far from standard.



    Here is the rear of the K3 rip fence ..



    .. and the end ...



    I had decided beforehand that what was needed was a longer version of the base made for the feather board. Here it is (not as easy to photograph as it is black). Built from maple, and sprayed ...



    It is locked to the rip fence with two sliding T-bolts. This allows the Guide base to be removed from the fence, such as when the fence is removed.

    The top plate for the JessEm is heavy duty steel, and there is no deflection when the centre is bolted to the base. Here is the view from the rear ...



    ... and the front ...



    I am impressed with the tenacity of the grip against the fence, and its absolute refusal to release in any other direction than forwards.

    In fact, it holds pretty damn well with just one arm ...



    Here is one of the angled wheels ...



    When not in use or when unneeded, the arms can be lifted and locked out of the way.

    I have not had much chance to use the Guides yet, and will come back to the forum at a later date.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

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  3. #2
    Join Date
    Nov 2018
    Location
    Newcastle
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    1,016

    Default

    Very nice work. I quietly lust after a K3..!

    I’ve had the Jessem guides on my Sawstop since very shortly after I bought it - they are fantastic.

  4. #3
    Join Date
    Apr 2008
    Location
    Lalla, Tasmania
    Posts
    1,350

    Default

    +1 for the Jesse guides as well, they fit nicely on my Incra fence system.
    Power corrupts, absolute power means we can run a hell of alot of power tools

  5. #4
    Join Date
    Jul 2015
    Location
    Hunter Valley
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    56
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    Default

    Quote Originally Posted by Superbunny View Post
    +1 for the Jesse guides as well, they fit nicely on my Incra fence system.
    Could I trouble you to let me know how you've attached them to the Incra fence please? I was looking at these some time ago, and was keen to get some, but didn't think they'd work on the Incra!

  6. #5
    Join Date
    Aug 2008
    Location
    Brisbane (Macleay Is)
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    268

    Default

    Derek
    If you are having trouble with the timber lifting while ripping against the fence try raising the blade a bit higher.
    However using the Jessem guides on a slider is defeating the benefits of having a slider. With a sliding table saw the slider provides the ultimate rip. Clamp the timber to the slider and you get a perfect ripped edge. You dont really need the Jessem guides with a K3. I suspect that your problem might be that you are trying to rip timber longer than your slider. If so you purchased a too short a slider. From you first picture you seem to have adequate room for a longer slider. I have a K3 with a 2 m slider and have no problem ripping solid timber for perfect glue joints
    Ron

  7. #6
    Join Date
    Jun 2005
    Location
    Helensburgh
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    7,696

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    I use Ron's approach, rip on the slider, the rip fence is only about 200mm long and used solely as a measuring stop. Having a minimal length fence means I don't have to walk around it and the table stays clear right across. I bought a full length fence from Felder and cut it up, I got one length and a few others on the forum got the other three.
    CHRIS

  8. #7
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    Apr 2001
    Location
    Perth
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    Quote Originally Posted by ronboult View Post
    Derek
    If you are having trouble with the timber lifting while ripping against the fence try raising the blade a bit higher.
    However using the Jessem guides on a slider is defeating the benefits of having a slider. With a sliding table saw the slider provides the ultimate rip. Clamp the timber to the slider and you get a perfect ripped edge. You dont really need the Jessem guides with a K3. I suspect that your problem might be that you are trying to rip timber longer than your slider. If so you purchased a too short a slider. From you first picture you seem to have adequate room for a longer slider. I have a K3 with a 2 m slider and have no problem ripping solid timber for perfect glue joints
    Ron
    Ron, my slider is 49”, which is the second shortest. It is the longest slider I could fit into my workshop. It is long enough for most rough sawn boards. I do not work with manufactured sheets, only solid timber.

    The blade is always extended to full height. It cannot go any higher. I found that work pieces are less likely to climb when the blade is high. Still it happens, hence the featherboards.

    Since the slider is shorter (than yours and Chris’), the rip fence is used in the traditional way in addition to the slider. I have just redesigned my Fritz and Franz jig for my slider. I will post it for comment.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  9. #8
    Join Date
    Jun 2005
    Location
    Helensburgh
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    I will be interested to see the new F&F jig design Derek. I have given some brief thought on how to design one for different thickness blades and the only result was a migraine so far.
    CHRIS

  10. #9
    Join Date
    Nov 2018
    Location
    Newcastle
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    Any update on this mod, Derek? Had a chance to use them much?

    I'm trying to decide what to do with my Jessems now that I've moved over to a K3 too

  11. #10
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    Apr 2001
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    Perth
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    Bern, the Jessem is magic.



    What is does so well is force the work piece against the rip fence, and this ensures that there is no wandering at the blade. The result is a perfect edge. I imagine that one could call it a glue line edge, that is, ready for glueing panels.

    What length is your rip fence? If like mine, you should look at my Reversed F&F.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  12. #11
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    Nov 2018
    Location
    Newcastle
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    My rip fence is the same as yours, so the F&F is on the list... as is the Jessem mod now

  13. #12
    Join Date
    Apr 2006
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    Hobart
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    Quote Originally Posted by ronboult View Post
    Derek
    ....
    However using the Jessem guides on a slider is defeating the benefits of having a slider. With a sliding table saw the slider provides the ultimate rip. Clamp the timber to the slider and you get a perfect ripped edge. You dont really need the Jessem guides with a K3. ....

    Ron
    Quote Originally Posted by Chris Parks
    I use Ron's approach, rip on the slider, the rip fence is only about 200mm long and used solely as a measuring stop....
    Quote Originally Posted by Derek Cohen
    Ron, my slider is 49”, which is the second shortest. It is the longest slider I could fit into my workshop. It is long enough for most rough sawn boards.....
    Derek, this is the first time that I have ever critiqued your technique and I sat on my response for a long time trying to decide whether to stay stumm, to PM you, or, to post.

    I learned slider technique on a very large SCM slider with the instructor constantly repeating "Forget all you know about saw benches; this is a different machine". The SCM was rather large - could rip 3.6m sheet material and cross cut 2.4m sheets with aplomp. Initially I took great delight in ripping maximum length timber, say 3+m, and marvelling at the precision of my work. Then the instructor insisted that I cut to generous length first, and then rip. My wastage rate went down dramatically, my work speed went up a little, and possibly my accuracy/consistency.

    IMHO the advantages of a slider over a table saw are safety, precision and possibly speed. The disadvantages are the size of the machines footprint and $$$'s.

    In the photos you appear to be using the slider like a saw bench. This is, at best, counterproductive, in my opinion. The Jessem Guide seems to be a well designed and well made toy, but I must question whether it is appropriate on a slider. With "sound" slider technique it should be redundant.

    I think that the technique suggested by both Ron and Chris is sound, optimises safety, and gives repeatable precision. Personally I use either a pair of hold-downs or a foot and a hold-down - I do not have a F&F jig - and either secures the timber well. The fence is purely a measuring stop and is always set just forward of the blade. Timber cannot then jam between the fence and the blade, aka kickback.

    For the vast majority of components in your work that I have seen, you should be able to rip them easily on the 49" slider. For the few longer pieces have you tried this technique:
    • set fence as a width stop and positioned just short of blade,
    • position timber against fence and almost touching blade, fasten hold-downs,
    • saw to maximum length of slider then return slider to starting position,
    • switch off saw, loosen hold-downs, slide timber forward still against fence, re-tighten hold-downs,
    • switch on saw and finish cut.

  14. #13
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    Perth
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    Graeme my friend, you are thoughtful and always supportive. I have no difficulty listening to your advice and comments. This is how we progress.

    Your instructor's words are accurate in my experience. The slider requires a different mind set.

    This is a short slider, but the 49" wagon is long enough to use - certainly for the furniture I build - for ripping short lengths, which I do. Getting one straight edge is straight forward. I do this all the time. What I have found more difficult is ripping these pieces to precise parallel dimensions (widths), especially when they are narrow (say, one end is 150mm wide, and the other is 155mm wide). There are too few positions to clamp a board to prevent movement when pushing the wagon past the blade. Hence the Jessem and Rip Fence, but I am working on this - which is why I made the reversed F&F.

    How would you do this on your slider? Every video I have watched on this aspect has used the rip fence.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  15. #14
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    Apr 2006
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    Hobart
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    Quote Originally Posted by derekcohen View Post
    ...... What I have found more difficult is ripping these pieces to precise parallel dimensions (widths), especially when they are narrow (say, one end is 150mm wide, and the other is 155mm wide). There are too few positions to clamp a board to prevent movement when pushing the wagon past the blade. Hence the Jessem and Rip Fence, but I am working on this - which is why I made the reversed F&F.

    How would you do this on your slider? Every video I have watched on this aspect has used the rip fence.

    Regards from Perth

    Derek

    Good Morning Derek

    Always good to debate with you. You have helped so many peple over the years, especially me.

    The technique that I was taught for pieces too narrow to clamp, is to hand hold and to use the fence:
    • set the fence with the trailing end level with the back of the saw blade,
    • hand hold the timber against the fence and cut to just past half way,
    • pull the timber backwards from the saw (with the saw still running),
    • flip the timber over and repeat, same edge against the fence.


    I initially had theoretical issues with this technique - mainly safety and cut-quality - but in practice I have not seen or heard of any issues.

    This technique also works well when you want to use the saw as a jointer or thicknesser.

    Fair Winds

    Graeme

  16. #15
    Join Date
    Jun 2005
    Location
    Helensburgh
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    Sam Blasco may have some pointers that will be applicable






    I do not have clamps of any description and rely on hand holding work pieces and the F&F jig. I do have the advantage of two cross cut fences which I use for setting the width at each end. I have given some thought to using the side slot just under the table top surface for some sort of measurement because on my saw with the short table two CC fences are a bit restricting in operator movement. I had a rough thought of a bracket that could swing up and hold a steel rule somehow calibrated to the CC fence flip stop and had a very small fence on the end of the rule. If not being used the rule/fence could be removed and the bracket swung down below the top surface of the slider. Two of these would render the CC fence unnecessary of course.
    CHRIS

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