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  1. #1
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default First clock... A small one

    Well I am in the deep end know.
    Bought some plans from Brian Law for a clock 11
    So following the KISS principle, I am making it out of 5 ply 6mm thick and using my small cnc to cut it out.
    After studying the plans for many hours and doing some small test cuts I have already made some small changes.
    There are spaces made from wood that cover the brass shafts and being a liker of brass and timber I will remove these to let the brass shine. Eventually I will be tacking the parts on with glue.

    I have made the clock face the same way that 1964Deano made his. I was very impressed with how his come out. It did not take very long to do the CAD for the 12 pieces. Then 20 minute to cut them and they fitted together very neatly.

    Some photos of my efforts till now.. more to come

    By the way I am having blast
    vapourforge.com

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  3. #2
    Join Date
    Oct 2008
    Location
    sydney
    Posts
    408

    Default

    Nice work Russell. Are the joints in the clock face interlocking? You have been at it for a while. I read my plans for a couple of weeks before I started. Only learnt along the way! Keep up the good work!..
    Dean.

  4. #3
    Join Date
    Apr 2012
    Location
    Sydney
    Age
    46
    Posts
    174

    Default

    Looks like a great start and really good to see you enjoying yourself. Keep posting updates.

  5. #4
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default

    Dean
    Yes they are interlocking. Speaking of interlocking
    Went off on a bit of a diversion today. My son sent me this link MAKE | CNC Panel Joinery Notebook
    And got me to thinking, so I had a bit of a go and you can see the results. Must remember to clean the parts up before the photo....NO no I want to play NOW
    Works really good.
    PS The first one was very tight going together but I broke it tiring to disassemble it.
    Russell
    vapourforge.com

  6. #5
    Join Date
    Aug 2007
    Location
    Brisbane
    Posts
    1,156

    Default

    My son and I are looking to each make Clock 11 as well, but we wil probably be using a scroll saw. I wasn't sure what timber to use. Didn't think ply was going to look any good. It actually doesn't look too bad though, and I think I already have some 6mm ply in the shed. Hmmm.May get started sooner than I thought. May also pick your brains if we run into trouble.
    The other day I described to my daughter how to find something in the garage by saying "It's right near my big saw". A few minutes later she came back to ask: "Do you mean the black one, the green one, or the blue one?".

  7. #6
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default

    I not the one to ask if you should be making a clock because I am in the honeymoon mode at the moment and why is not every one making a clock. WELL!!!
    I will to give you my $0.02, but there are far better people here for ideas.

    I think the thing with ply is to use a good one
    I am using 5ply marine grade AA finish. It has no voids in the layers and a A grade finish on both sides.


    Russell
    vapourforge.com

  8. #7
    Join Date
    Apr 2012
    Location
    Sydney
    Age
    46
    Posts
    174

    Default

    Quote Originally Posted by petersemple View Post
    My son and I are looking to each make Clock 11 as well, but we wil probably be using a scroll saw. I wasn't sure what timber to use. Didn't think ply was going to look any good. It actually doesn't look too bad though, and I think I already have some 6mm ply in the shed. Hmmm.May get started sooner than I thought. May also pick your brains if we run into trouble.
    From the reading I've done it seems that Baltic Birch is the way to go. Any good quality marine ply will do though.

    Russell, I'm with you in the honeymoon stage. The cussing will come all too soon I fear...

  9. #8
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default

    Well my head is still above the water....at the moment
    What have I done
    A quick clean up of the parts more to do before putting on finish coats.
    Pinion are made and in. Made a small tool for this as the pinion are a very tight fit. Use a bit of 6mm brass bar with a 3mm hole in the end and a bit of the mount wood that the chuck held. In photos
    Made the 3 mount sets by used a some old curtain rod 30mm round timber. Used metal lathe for this it made them straight forward to make.
    Assemble the parts...Just three words = many hours.
    Have put it on a test frame and piled some weighs in the bucket and it goes around.

    Still to put on the pendulum on but have glued it together today.
    Still to make the bob. Got a email from Brian Law after asking him what the weight for the bob is and was told to make it out of hard wood. well that easy I have lots of small bit laying around.
    Maybe by the end of the weekend might have it ticking....But I was informed about the hight of the lawn today by SWMBO Maybe the lawn mower might need to be fixed first....fixed in the shed... yes just might need a bit of fixing.....

    Russell
    vapourforge.com

  10. #9
    Join Date
    Oct 2008
    Location
    sydney
    Posts
    408

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    Russell that was quick! And yes I know what you mean by the hours involved...many many many. You have come a long way! I also emailled Brian about the pendulum set up. I originally made mine from a huge mild steel rod off cut 150mmX40mm thick! Well that was way too heavy. Mine is now timber as you know and about 500 gramms!
    The trick to the set up is to remove the whole setup; bob, rod and its method of attachment to the clock. My plans indicated that I should measure 975mm from the axis of the pendulum ie the bit it swings from. Using a ruler in a vice move the pendulum down the rod until it balances. This will roughly make it swing on time ie 1 swing per second. The fine adjustment nut on the end of the rod will do the rest. You may already know this already; it certainly isn't in the plans. You can also adjust the rod length and pendulum weight to achieve that balance.

    keep up the good work! Especially like the pallet adjustment nuts!Ps how does your pendulum attach to the top of the clock ?
    Dean.

  11. #10
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default

    Dean I do not follow what you mean.
    I guessing is you lay the pendulum across the ruler edge at 975mm like a see-saw with the bob on one side and most of the pendulum out the other. Then make it balance by trimming the rod at the bob end.

    Russell
    vapourforge.com

  12. #11
    Join Date
    Oct 2008
    Location
    sydney
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    Default

    I think we are both right but are using slightly different language. In my pic below I am calling the purple bit the pendulum and the other end the pivot end. I think others refer to the pendulum as the bob. The measurement of 1000 is made from the pivot end.Blah blah etc and you know the rest.

    This is what Brian sent me.
    "The pendulum bob doesn't need to be particularly heavy, the important thing is to adjust the length until the centre of gravity of the pendulum assembly's about 1meter from the pivot. try this laying the whole assembly horizontally across a straight edge and adjust to the point of balance till the straight edge is 1meter from the pivot.
    The measurement to the centre of mass to the pivot point is the most important, if it is shorter the clock will run slightly faster and if longer it will be slightly slower.
    You can do this by either lengthening the pendulum or by adding weight to the bottom of the pendulum Bob.
    For instance you could drill a series of holes at the bottom of the pendulum and insert sections of steel or brass bar to bring the centre of mass further down"
    That does that make sense? Hope so....Ps hows the clock going...?
    Dean.

  13. #12
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default

    Thanks Dean
    Had a quick play with some weight (a lot of weight) connected to the drum but I have a lot of friction in getting the hole thing moving. Once it going the weight drops to the floor.
    I need to now go through each part and make sure there clean up fully

    Dean the pendulum attaches by using a pivot point sitting in a grove on the top mount.

    YES I did mow the lawn.

    Russell
    vapourforge.com

  14. #13
    Join Date
    Oct 2008
    Location
    sydney
    Posts
    408

    Default

    I too am having trouble with how much weight is needed to get my clock going!; hence the electromagnetic pendulum set up I am going to use. Even though I have bearings throughout and have spent forever aligning holes and shafts I still seem to need alot of weight to make that pendulum swing.

    Later

    Dean.
    Ps congrats on the lawn and now its clock time..........

  15. #14
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
    Posts
    705

    Default

    Dean
    I am seeing your problem here and now understand your want to use the electromagnetic pendulum and the weight,
    Just now doing some reading on the escapement mechanised and see that the effectiveness is only 50% of my design in a perfect world

    Had to change the pendulum pivot point as it just keep rotating it around in the horizontal with each attempted tick. Mount the the end of pendulum on to the rocker shaft. I could then get it to run for a minute or two.

    What are the bearing types have you used in your clock?

    Russell
    vapourforge.com

  16. #15
    Join Date
    Oct 2008
    Location
    sydney
    Posts
    408

    Default

    Russell I have used roller bearings (the same ones in skate boards) for most of my shafts except two. These have used recycled drive head bearings from hard discs.
    These are quiet , cheap and feature a shim which allows the shaft to slide to get that perfect alignment when assembling.
    In the pic below the read head on the right gets turned down to the sleeve in the middle! Not much is left. The bearing is on the left and has the corrugated shim. Awesome engineering went into that HD which has now found a new home 20 years after manufacture!

    I used them to reduce costs; so far I have spent an amazing $152 on bearings! So i looked for was to reduce costs. I hope to reduce the weight used to drive my clock set up significantlywith my electro pendulum.
    Why does your weights drop to the floor? Is it the Paul that is to blame here? I had to re-design my paul as it was woefully inadequate to support the weight. BTW how much weight have you used to get the clock going?
    cheers

    Dean.
    Ps I also had trouble with the pendulum pivot set up so i changed the pin and ring and sleeve bizzo and used bearings to mount it; this set up only allows the pendulum to move in 1 plane only. Hope that makes sense)

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