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  1. #1
    Join Date
    Jun 2011
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    Default Art tinkerer interested in CNC

    Greetings.

    I am an art tinkerer interested in CNC machining (with a knowledge of CNC as far as youtube will afford me). Is it possible to CNC something like an art toy (dimensions less than a regular shoe box) with something like a 5 axis CNC?

    I have had no help from commercial CNC operators. They suggest rapid prototyping.

    I use the program Zbrush to create digital sculptures. Zbrush artists, I know, do rapid prototype (3d print) their objects. I would endeavour to export/alter the file type to whatever would suit CNC machining if someone could lend me some assistance/advice.

    I am especially hoping to use reclaimed timber to sculpt out my designs.

    Kind regards
    John

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  3. #2
    Join Date
    Oct 2010
    Location
    Perth
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    Default

    Hi John. It would depend on the design. I'm not familiar with 'Art toys'. You've said commercial cnc operators have been no help? Hobbyist 5 axis machines are pretty rare 3 axis machines being the most common with some 4 axis around the place.

  4. #3
    Join Date
    Feb 2008
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    John,
    5 axis machining is great but to get the right software to run it smoothly is a costly and challenging thing. 5 axis machines also bring out a completely different set of problems that most don't see like needing to figure out the best secure method of holding the parts. It is possible but will be costly and time consuming to both learn and operate.

    Since your doing art toys, and i am sure they will have a few undercuts and the likes, i would suggest looking into a 3d printer. If you want to build one, you can make/buy one of the cupcake machines 3d printers(personally i wouldn't bother but hey, thats me), but i would suggest trying to source a second hand commercial printer like zcorp printers if this is something you really want to get into. These things are more than toys and great machines but can be costly. I have seen a few places on the net where people have started to make their own, something i'd love to do but just don't have the time.

    So all in all, if its for fun, and you are looking to build something cheapish, like marty said, a cnc with 4 axis would be good, or 5 axis if you want a challenge, for wood. And printing wise, start looking into small DIY rapid prototype priniters, but if ifs something you want to do properly, start looking into a proper 3d printer.

    Daniel

  5. #4
    Join Date
    Feb 2008
    Location
    Australia
    Posts
    988

    Default

    reprap.org is a common homemade DIY printer, apparently you can knock one together for a few hundred but it wont produce results like the commercial machines if your looking for high detail.

  6. #5
    Join Date
    Aug 2010
    Location
    Glenbrook NSW Australia
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    705

    Default

    Hi Cottontail
    As said above 5 axis ,no hobby ones, 4, rare, 3, common
    If you can it might be best to attack the part in several goes to get around the complexity of the design.
    If you can put up some designs on the forum you will get some more suggestion if it is possible. If you can not put it up PM me and we can discuss it privately if you wish.

    Russell
    vapourforge.com

  7. #6
    Join Date
    Jun 2011
    Location
    Brisbane, North Side
    Posts
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    Default

    Hello again. I have an STL file ready for anyone who might like to look at. Maybe you can give me a rough quote (PM me). I've done some more research into the CNC process since my first post.

    My design does have some undercuts true, however I think these can be bypassed by building/cutting the design in at least two pieces (do the character's head separate) and reassembling it post CNC'ing. Therefore a 4 axis machine may do the trick.

    The art piece is 7 inches x 5 1/4 inches x 4 inches (17.78 cm x 13.34 cm x 10.16 cm). Its a bulbous figurine I guess you'd say.

    Here's some jpegs of my design thus far (still some work to do).

    http://i208.photobucket.com/albums/b...showingall.jpg

    http://i208.photobucket.com/albums/b...sunderchin.jpg

    http://i208.photobucket.com/albums/b...esinjumper.jpg


    Again, maybe someone can help at a reasonable price (beer, cash, dried cod - whatever your currency) or point me in the right direction.

    I'm happy to talk to people all around Australia, but it would be ideal to talk to someone closeby.

    Thanks

    John - Brisbane, Northside
    Last edited by cottontail; 12th June 2011 at 11:12 AM. Reason: more links - actually made the links work

  8. #7
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    Feb 2008
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    NOWRA
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    Default

    John,

    Thats lovely work. I definately believe after seeing the work, that you'd be better off speaking with someone with a 3D printer. Getting that machined on a router would be very time consuming and wouldn't get the very fine detail. Its definately possible on a 4 axis machine but the operator needs decent software and fine tooling.

    Wished i had my machine running and my 4th axis done just to give it a go as it would be a great to try it.

    Daniel
    P.S What software did you use for your model.

  9. #8
    Join Date
    Jun 2011
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    Brisbane, North Side
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    Default

    Thanks Daniel.

    Yeah, I will prepare the files to get some quotes on 3d printing. To do that I have to manually hollow out the design - mask, hide, cut, new mask, hide, cut kind of thing.

    I used Zbrush. Its an organic sculpting program. It takes some getting used to. You really need a drawing tablet of some sort. I have 4 books on Zbrush and like any piece of design software you realise just how you only scratch the surface of what it's capable of - that is if you don't use it for work purposes.

    If you want to be blown away at how creative/patient/skilled some humanoids are look at:

    ZBrush 4 Image Gallery « Pixologic: ZBrush Blog

    Cheers

  10. #9
    Join Date
    May 2009
    Location
    Gosford,NSW
    Posts
    135

    Default

    I'm with you Daniel and would love to give it a try. My machine and 4th axis is up and running but not sure where I would start on something like this. Is artcam 4 axis capable? or would you just import into something like Solidworks and do the CAM from there?
    End of the day 3d printing would have to be cheaper... lot of work getting all that detail and negociating the undercuts. But if you want it in timber then a CNC or hand chisel are your only options.

    John can you post the STL of this figure or a test file so us hobiest can have a play .. ya never know someone might just figure out a way to do it and give you a realistic quote... I'd be guessing at best without actually trying do do it.

    Cheers

    Mark

  11. #10
    Join Date
    Jun 2011
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    Brisbane, North Side
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    Default

    Quote Originally Posted by mhasting2004 View Post
    I'm with you Daniel and would love to give it a try. My machine and 4th axis is up and running but not sure where I would start on something like this. Is artcam 4 axis capable? or would you just import into something like Solidworks and do the CAM from there?
    End of the day 3d printing would have to be cheaper... lot of work getting all that detail and negociating the undercuts. But if you want it in timber then a CNC or hand chisel are your only options.

    John can you post the STL of this figure or a test file so us hobiest can have a play .. ya never know someone might just figure out a way to do it and give you a realistic quote... I'd be guessing at best without actually trying do do it.

    Cheers

    Mark
    Hi Mark

    I have finished sculpting the piece and have a final STL file that I can email through to anyone interested. Its 92.3 MB though. PM me your email address and I'll send it through. Yeah, I'll be exploring 3d printing for the time being

    Cheers
    John

  12. #11
    Join Date
    May 2009
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    Gosford,NSW
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    Default

    Cheers PM sent

    My quick google of Art Toys reveals that most are made with plastics/resins so molded off of probably clay originals. Is your intent to make a timber ArtToy or to make a mold ? in which case it could be machined in something like machinable wax.

    IMHO (and a big proviso that I really don't know what I'm talking about

    One offs in timber could get very pricey but if its a mold then your costs are spread over the run ... guess is depends if its emphysis is ART (ie cost is not the driving factor) or Toy (collectable though it may be the costs are more relevant).


    Figuring out the right CAM package to do the job is going to be my first hurdle... Love a challenge ... its what keeps me awake at work on night shifts.

    Cheers

    Mark

  13. #12
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    Feb 2008
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    NOWRA
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    Default

    Was waiting to see if you would join in MArk, might be a bit of a change from the 4th axis lithos...lol

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