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Thread: Very hot stepper motors
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22nd December 2011, 03:06 AM #1Intermediate Member
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Very hot stepper motors
I noticed after running for my machine for 2hrs on a project this weekend that the stepper motors were very hot. The ambient temp was quite warm, but they were almost to the point of being too hot to touch.
I'm running a G540 controller, 3x387oz steppers and 48v PS kit from Peter Homann:
G540 Stepper Controller Package
I have cooling for the G540 and have installed current set resistors to each of the steppers, but I'm concerned I may do damage by running them too hot. Any thoughts?
Cheers,
Paul
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22nd December 2011, 11:28 AM #2SENIOR MEMBER
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Unless if they start exceeding 80 degrees I would not worry, I've had plenty of people worry about the heat from the stepper motors but in the 2 years of selling them have never had a motor die due to excess heat.
They have class B insulation so should handle up-to 130 degrees before the motors life is drastically reduced.
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22nd December 2011, 11:55 AM #3Intermediate Member
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30th December 2011, 11:35 PM #4Senior Member
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I'll disagree with those statements-with reason...
I've burned out some servos (not steppers), but they were around 40 oz-in, and were for the Z axis of our router.
The problem turned out to be the delrin nut in the acme lead screw that lifted the Z axis up & down.
Over time the nut got hot & started to bind on the screw, and the servos had to work harder to do the job, got hot & eventually died.
(The level of heat would have fried an egg, if that helps!)
Replacing it with a ballnut leadscrew setup fixed our problem.
So, I'd respectfully suggest looking for places with unexpected friction...Last edited by Stewey; 30th December 2011 at 11:43 PM. Reason: typo
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3rd January 2012, 02:30 AM #5Intermediate Member
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Hi Stewey.
Thanks for the input. I've done a few more runs since and although the motors are getting hot, they seem to reach a temperature plateau and don't really rise above it (not enough to fry an egg though!). There doesn't appear to be any binding anywhere and all the axes can be moved by hand with the steppers powered down. I will keep an eye on them though
Cheers,
Paul
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