Thanks: 0
Likes: 0
Needs Pictures: 0
Picture(s) thanks: 0
Results 1 to 9 of 9
Thread: Power supply help
-
30th July 2012, 10:25 PM #1Member
- Join Date
- Nov 2008
- Location
- Byron Bay
- Posts
- 96
Power supply help
Hi All,
need to double check some figures with you on power supply selection.
I've noticed that my drivers don't seem to be hitting their optimum range and in turn under utilisings steppers.
Currently I'm running a 48v 12.5 amp power supply, with 3 x 570oz, 3v, 5 amp, 2.5mh steppers with gecko 203v's.
going by what i have read on the gecko site i get:
32 x 2.5mh = 80v
5a x 3 steppers = 15 x .7 = 10.5 amps
so optimum would be a power supply of 80v 10.5 amps.
Have I calculated this correctly? (electronics is not a strong point.... actually neither is maths! )
the closet power supply i can find that match's this would be a 82v 15 amp from here Switching Power Supply KL-8215 Unregulated Power Supply1230W, 82VDC/15A, 120VAC or
230VAC. with a regulated outputs 5Vdc, 1A
Does anyone know of any local suppliers within Aus to buy?
any input would be appreciated!
Cheers
Glenn
-
30th July 2012 10:25 PM # ADSGoogle Adsense Advertisement
- Join Date
- Always
- Location
- Advertising world
- Posts
- Many
-
30th July 2012, 10:32 PM #2GOLD MEMBER
- Join Date
- Jul 2006
- Location
- Port Huon
- Posts
- 2,685
Formula for voltage (from the Gecko site) is:
32 * √ inductance
for your example
32 * √ 2.5 = 50V
Unless the rules are different for the 203.
To get to the maximum voltage that the 203 can take (80V), the inductance of your motors need to be 6.25mh (Disclaimer: mathematics is not my strongest subject so check my results )
√ = square rootGeoff
The view from home
-
30th July 2012, 10:53 PM #3Member
- Join Date
- Nov 2008
- Location
- Byron Bay
- Posts
- 96
Thanks for the correction Geoff... i completely missed that!
hmm that makes it closer to my current power supply, maybe my issue is somewhere else?
Does seem odd i can't quite get the motors to go over 2500mm per mintue without them stalling
also the 203v's yellow indicator light which indicates maximum mechanical power does not light up, hence why i though the power supply was too small.. back to the drawing board!
-
31st July 2012, 01:59 AM #4
i backed mine off because the motors were getting too hot , cant remember the "side" switch settings but dropped it 2 settings
if your motors are warm , yer up the juice , test on a heavy use of the axis for 30min
dont forget not to go over 3Amp with out heat sinks under your Gecko's , they dont like hot feet
my motors were at a stage where you couldnt hold them for 10seconds with out pain , ( too hot )
G201x's here , but i also dropped my mpm right down to 1600 , coz i hate missed steps , and was in a hurry at the time , i think it was the acceleration in jog causing the "trips", i should spend some time and tune this thinghow come a 10mm peg dont fit in a 10mm hole
-
31st July 2012, 11:24 AM #5
Hi Lappy
More volts will increase the speed,but this also needs to be matched to the power that the drivers can take. If you are using the Vampire 203Vs then that is fine for this.
I got my toroids (2 of them) from here. This particular toroidal PSU supplies unregulated 80 volts, and also regulated 12v and 5v
What rate of acceleration are you using?Bob Willson
The term 'grammar nazi' was invented to make people, who don't know their grammar, feel OK about being uneducated.
-
31st July 2012, 01:35 PM #6SENIOR MEMBER
- Join Date
- May 2005
- Location
- Cockatoo Vic
- Posts
- 996
-
31st July 2012, 08:52 PM #7Member
- Join Date
- Nov 2008
- Location
- Byron Bay
- Posts
- 96
Thanks Guys give me something to think about.
Greg - i haven't got it wired up at the moment as we just moved, i will need to check but i think it was 400 steps per mm (That's using 5 mm lead, 1 to 1 pulley ratio).
I'll set it all up in the next couple of days (just finishing off the new workshop) and double check though.
-
2nd August 2012, 01:52 AM #8
2500 mm per min ,.
with a 5mm per rev ball screw , we need a motor rev of 500 rpm , with 400 pulses per rev = 20,000 pulse per min
if your PC wont accept a pulse rate over that , drop it in a tank of non conductive vegetable oil , and over clock the crap out of it , to double the MHZ of the chip
the cooling properties of vegetable oil are great , but nouthin spinning can go in , no hard drives, fans , ect , but then how big the tank is ,is how long it can run for , a small tank will get hot real quick
veg oil is good , gets an old pentium4 too 4ghz , mount one in Freon , , a pain in #### , but dam , at -100c you could get 8ghz out of a pentium 4 ( cheep enough to destroy trying )
they have hit the line on how small the chips can be , and are now selling 2 core 4 core ?8core? ### , there software will only run on one core so who the hell needs "??8core??" chips , over cool them and run flat out is the next big leep, the"i" range is a load of crap , over clock a $300 "4core duo extream ", too 6Mhz , air cooled ther 3.8Mhz , >> they have reduced there speed in the the new" i "range , upped the cores , who needs cores ?, 4 is good
if you want too double the "juice " to your steppers , you need double the wire , volts packs speed , amps packs power ( with out time magnets dont work ) , i thought of water cooling on the stepper motors ( water jacket , spindle is ) , then double the amps , volts carnt go over the insulation properties of the enamel insulation used to wire the motor , amps carnt go past the thickness of the copper
so some one should , oil cool, there PC , and water cool there steppers , before i do
ive got 2 tesler 240core cards running at 1/2 a terra Bpm, TERRA is 1000 billion , CORES DONT MATCH SPEED
my 2C worth kenhow come a 10mm peg dont fit in a 10mm hole
-
2nd August 2012, 11:21 AM #9Bob Willson
The term 'grammar nazi' was invented to make people, who don't know their grammar, feel OK about being uneducated.
Similar Threads
-
Xylotex power supply
By chrisb691 in forum CNC MachinesReplies: 0Last Post: 29th December 2011, 04:46 PM -
Power supply calc
By wheelinround in forum COMPUTERSReplies: 6Last Post: 16th July 2011, 11:51 AM -
CTJ 680 on 10amp power supply
By SpiritLevel in forum JOINTERS, MOULDERS, THICKNESSERS, ETCReplies: 5Last Post: 10th November 2008, 12:49 PM -
power supply
By tleah in forum CNC MachinesReplies: 11Last Post: 1st November 2008, 02:38 PM -
Questions on power supply
By Arron in forum HAND TOOLS - POWEREDReplies: 9Last Post: 1st January 2004, 02:01 PM