Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Results 1 to 9 of 9
  1. #1
    Join Date
    Nov 2008
    Location
    Byron Bay
    Posts
    96

    Default Power supply help

    Hi All,

    need to double check some figures with you on power supply selection.

    I've noticed that my drivers don't seem to be hitting their optimum range and in turn under utilisings steppers.

    Currently I'm running a 48v 12.5 amp power supply, with 3 x 570oz, 3v, 5 amp, 2.5mh steppers with gecko 203v's.

    going by what i have read on the gecko site i get:

    32 x 2.5mh = 80v
    5a x 3 steppers = 15 x .7 = 10.5 amps

    so optimum would be a power supply of 80v 10.5 amps.

    Have I calculated this correctly? (electronics is not a strong point.... actually neither is maths! )

    the closet power supply i can find that match's this would be a 82v 15 amp from here Switching Power Supply KL-8215 Unregulated Power Supply1230W, 82VDC/15A, 120VAC or
    230VAC. with a regulated outputs 5Vdc, 1A


    Does anyone know of any local suppliers within Aus to buy?

    any input would be appreciated!

    Cheers
    Glenn

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    Jul 2006
    Location
    Port Huon
    Posts
    2,685

    Default

    Formula for voltage (from the Gecko site) is:

    32 * √ inductance

    for your example

    32 * √ 2.5 = 50V

    Unless the rules are different for the 203.

    To get to the maximum voltage that the 203 can take (80V), the inductance of your motors need to be 6.25mh (Disclaimer: mathematics is not my strongest subject so check my results )

    √ = square root

  4. #3
    Join Date
    Nov 2008
    Location
    Byron Bay
    Posts
    96

    Default

    Thanks for the correction Geoff... i completely missed that!

    hmm that makes it closer to my current power supply, maybe my issue is somewhere else?

    Does seem odd i can't quite get the motors to go over 2500mm per mintue without them stalling
    also the 203v's yellow indicator light which indicates maximum mechanical power does not light up, hence why i though the power supply was too small.. back to the drawing board!

  5. #4
    Join Date
    Nov 2006
    Location
    Darwin HowardSprings
    Age
    52
    Posts
    1,197

    Default

    i backed mine off because the motors were getting too hot , cant remember the "side" switch settings but dropped it 2 settings

    if your motors are warm , yer up the juice , test on a heavy use of the axis for 30min
    dont forget not to go over 3Amp with out heat sinks under your Gecko's , they dont like hot feet

    my motors were at a stage where you couldnt hold them for 10seconds with out pain , ( too hot )

    G201x's here , but i also dropped my mpm right down to 1600 , coz i hate missed steps , and was in a hurry at the time , i think it was the acceleration in jog causing the "trips", i should spend some time and tune this thing
    how come a 10mm peg dont fit in a 10mm hole

  6. #5
    Join Date
    Feb 2004
    Location
    Oxley, Brisbane
    Age
    79
    Posts
    3,041

    Default

    Hi Lappy

    More volts will increase the speed,but this also needs to be matched to the power that the drivers can take. If you are using the Vampire 203Vs then that is fine for this.

    I got my toroids (2 of them) from here. This particular toroidal PSU supplies unregulated 80 volts, and also regulated 12v and 5v

    What rate of acceleration are you using?
    Bob Willson
    The term 'grammar nazi' was invented to make people, who don't know their grammar, feel OK about being uneducated.

  7. #6
    Join Date
    May 2005
    Location
    Cockatoo Vic
    Posts
    996

    Default

    Quote Originally Posted by Lappy View Post
    Thanks for the correction Geoff... i completely missed that!

    hmm that makes it closer to my current power supply, maybe my issue is somewhere else?

    Does seem odd i can't quite get the motors to go over 2500mm per mintue without them stalling
    also the 203v's yellow indicator light which indicates maximum mechanical power does not light up, hence why i though the power supply was too small.. back to the drawing board!

    Your power supply sounds ample.

    2500mm/min. How many steps per mm?

    Have you tried going to 35 or 45khz ?

    Greg

  8. #7
    Join Date
    Nov 2008
    Location
    Byron Bay
    Posts
    96

    Default

    Thanks Guys give me something to think about.

    Greg - i haven't got it wired up at the moment as we just moved, i will need to check but i think it was 400 steps per mm (That's using 5 mm lead, 1 to 1 pulley ratio).

    I'll set it all up in the next couple of days (just finishing off the new workshop) and double check though.

  9. #8
    Join Date
    Nov 2006
    Location
    Darwin HowardSprings
    Age
    52
    Posts
    1,197

    Default

    2500 mm per min ,.

    with a 5mm per rev ball screw , we need a motor rev of 500 rpm , with 400 pulses per rev = 20,000 pulse per min

    if your PC wont accept a pulse rate over that , drop it in a tank of non conductive vegetable oil , and over clock the crap out of it , to double the MHZ of the chip

    the cooling properties of vegetable oil are great , but nouthin spinning can go in , no hard drives, fans , ect , but then how big the tank is ,is how long it can run for , a small tank will get hot real quick

    veg oil is good , gets an old pentium4 too 4ghz , mount one in Freon , , a pain in #### , but dam , at -100c you could get 8ghz out of a pentium 4 ( cheep enough to destroy trying )

    they have hit the line on how small the chips can be , and are now selling 2 core 4 core ?8core? ### , there software will only run on one core so who the hell needs "??8core??" chips , over cool them and run flat out is the next big leep, the"i" range is a load of crap , over clock a $300 "4core duo extream ", too 6Mhz , air cooled ther 3.8Mhz , >> they have reduced there speed in the the new" i "range , upped the cores , who needs cores ?, 4 is good

    if you want too double the "juice " to your steppers , you need double the wire , volts packs speed , amps packs power ( with out time magnets dont work ) , i thought of water cooling on the stepper motors ( water jacket , spindle is ) , then double the amps , volts carnt go over the insulation properties of the enamel insulation used to wire the motor , amps carnt go past the thickness of the copper

    so some one should , oil cool, there PC , and water cool there steppers , before i do
    ive got 2 tesler 240core cards running at 1/2 a terra Bpm, TERRA is 1000 billion , CORES DONT MATCH SPEED


    my 2C worth ken
    how come a 10mm peg dont fit in a 10mm hole

  10. #9
    Join Date
    Feb 2004
    Location
    Oxley, Brisbane
    Age
    79
    Posts
    3,041

    Default

    Quote Originally Posted by SawDustSniffer View Post
    ive got 2 tesler 240core cards running at 1/2 a terra Bpm
    my 2C worth ken
    We can't all afford to blow a months income (pensioners) on a video card though Ken. Must give brilliant results though, so long as your screens match the performance.
    Bob Willson
    The term 'grammar nazi' was invented to make people, who don't know their grammar, feel OK about being uneducated.

Similar Threads

  1. Xylotex power supply
    By chrisb691 in forum CNC Machines
    Replies: 0
    Last Post: 29th December 2011, 04:46 PM
  2. Power supply calc
    By wheelinround in forum COMPUTERS
    Replies: 6
    Last Post: 16th July 2011, 11:51 AM
  3. CTJ 680 on 10amp power supply
    By SpiritLevel in forum JOINTERS, MOULDERS, THICKNESSERS, ETC
    Replies: 5
    Last Post: 10th November 2008, 12:49 PM
  4. power supply
    By tleah in forum CNC Machines
    Replies: 11
    Last Post: 1st November 2008, 02:38 PM
  5. Questions on power supply
    By Arron in forum HAND TOOLS - POWERED
    Replies: 9
    Last Post: 1st January 2004, 02:01 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •