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  1. #1
    Join Date
    Jan 2006
    Location
    Moss Vale NSW
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    317

    Default Refrigeration Vacuum Pump

    Some time ago I purchased a refrigeration vacuum pump off eBay. The pump works fine and the amount of vacuum produced is ideal for vacuum clamping etc.
    HOWEVER, it has some sort of oil bath that the vacuum blows or sucks through and the exhaust from this blows an oily smoke which fills the workshop with a cloud of smoke.
    Is it necessary to have the oil in the pump?
    If you need the oil, is there some way that you can 'filter' the outlet so that I don't die of smoke inhalation?

    Cheers,

    Alan
    4 out of 3 people have trouble with fractions.

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  3. #2
    Join Date
    May 2005
    Location
    Cockatoo Vic
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    996

    Default

    G'day Alan

    Yes it certainly needs the oil. It would not pull a vacuum without it. The oil forms the seal. And it would most likely seize up too.

    Mine does the oil mist thing too. I open the doors when using it or put a hose on the outlet and run it outside.

    A filter or vapour capture device would be good.

    Greg

  4. #3
    Join Date
    Nov 2008
    Location
    Melbourne
    Posts
    13

    Default

    Hello Alan, I'm thinking of getting one of the pumps off ebay for vacuum bagging surfboards. Did you get the XP 135, it seems to be available from a couple of sites for less than $200, pulls 4.2 cfm. I was wondering if they were a bit cheap and nasty, but I won't be using mine that much so guess it will be fine. I guess I might be putting it outside if they smoke like you say!

  5. #4
    Join Date
    Jul 2005
    Location
    Oberon, NSW
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    63
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    13,360

    Default

    My li'l bro is a fridge mechanic and he modified his by simply adding a shortish length of copper pipe to the exhaust vent, with a few holes drilled in the sides. Then wrapping it in thin foam rubber sheet held in place with a few rubber bands. An air-filter in reverse, as it were.

    He seems to be happy with it.
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  6. #5
    Join Date
    Jan 2006
    Location
    Moss Vale NSW
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    317

    Default

    I got a price for an oil plume filter that would do the job nicely, BUT it was nearly $200, far more than the pump cost! I am working quite well with a few bits of garden watering pipe directing the exhaust out the window. I have not got the sealing around the exhaust port tight enough at the moment and get some splattering of oil around the pump. I will work on a better system for sealing it.
    Someone else also suggested that a sealed unit from an old refrigerator also works well for both clamping and veneering, even surfboards! I have yet to track a working one down to try it out.

    Cheers,

    Alan
    4 out of 3 people have trouble with fractions.

  7. #6
    Join Date
    Nov 2008
    Location
    Melbourne
    Posts
    13

    Default

    Thanks for the quick replies guys. Interesting little article here

    http://www.seabreeze.com.au/Articles...0_1293413.aspx

    about a home made pump from a refrigerator. I have read that these are not ideal for a whole large surfboard because it takes too long for them to evacuate a large bag. Pretty sure it would work fine for repairs and woodwork laminating etc.

  8. #7
    Join Date
    Mar 2008
    Location
    Lambton, Newcastle, NSW, Australia
    Posts
    4,957

    Default

    The old fridge compressor will generaly not last too long as they will also pump out their oil. You would need to top up the oil now and then by tipping a little down the suction line but not too much or you will flood the motor windings and it will burn out. They still won't run too long as while it's running in a vacuum state the vacuum causes the windings to arc and once again you will let the smoke out.
    Instagram: mark_aylward
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  9. #8
    Join Date
    May 2003
    Location
    Perth WA
    Posts
    3,784

    Default

    If you want to make you own system then this site has all you need.
    http://www.joewoodworker.com/veneering/welcome.htm
    Greolt made a very good vacuum pump by reversing the lines on a cheap air compressor. Have a hunt through the threads for his unit. He now uses a vacuum pump but only because they run a lot quieter than an air compressor.
    I have a vacuum pump and an old air reciever from a compressor. Having a reciever helps pull down the initial vacuum.

    You can also use a household vacuum cleaner to evacuate the bag then switch to the vacuum unit. A hand vacuum pump can also be used.
    This technique is used in vacuum forming polystyrene and it is interesting to play with. I saw a demonstration last weekend on this and the detail captured in the process is remarkable. The robotic guys are leading the field in DIY vacuum forming.

    Fridge compressors work well on a budget and the bonus is they are quiet. I have seen one hooked up to an LPG cylinder and it has been operating as an air compressor for over twelve months without a hitch. It is used as a mist sprayer on a mill and air line for cleaning up the machines. Not high pressure but enough to do the job.
    Cheers,
    Rod

  10. #9
    Join Date
    Jan 2013
    Location
    East Cannington
    Posts
    2

    Default This is not oil vapour

    The vapour is from non-condensable gas (air) as the vacuum gets lower this will stop. As you are using it for a vacuum clamp I presume there are holes still open in the base. You can try covering these. The vacuum pump is designed to work on a closed system and get to a vacuum of 200 microns or lower for a refrigeration system. I hope this helps you.

  11. #10
    Join Date
    Dec 2004
    Location
    Up North
    Posts
    1,799

    Default

    My vacuum unit uses a venturi valve on my compressor, with the compressor placed outside the shed, the noise is bearable.
    Every day is better than yesterday

    Cheers
    SAISAY

  12. #11
    Join Date
    Jan 2013
    Location
    East Cannington
    Posts
    2

    Default Vacuum pump

    It is not smoke coming from exhaust. It is non-condensable gas (air), when then pump gets to a lower vacuum this will stop. These pumps are designed to work in a sealed system. If you have any leaks on your clamp base you might want to block them up and the vapour will stop coming from exhaust.
    Phil

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