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Thread: Wire Shielding
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17th December 2009, 01:18 PM #1SENIOR MEMBER
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Wire Shielding
I did a search and couldn't find a answer.
Finally getting around to finding someone who can supply me with wire I came up with a problem. What type of shielding do I need?
There is the aluminium foil which I was told is for high frequency and then there is the tinned copper braid which was for low frequency.
Its easy to find someone to supply flexible 4 core 1mm2 wire but adding a shield to that makes it difficult, found a company who can supply me but he asked me the above question and I wasn't sure.
The insulation does it need to be polyurethane or is flexible PVC good enough for continuous flexing?
BTW some pics of the cnc router, currently stalled as I ended up having to buy some balls for the square rails and ballscrew as it was missing quite a few, wasnt too bad $8.80 for 100 balls just waiting for the stock to come in.
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23rd December 2009, 08:10 PM #2SENIOR MEMBER
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Any1?
My commercial machine had the tinned copper shield but im certain its high frequency I am looking to block out and also the wire I bought from the US ages ago had the aluminium foil shield.
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23rd December 2009, 08:38 PM #3Intermediate Member
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Hi
I know where to buy shielded cable in perth by the meter, but high or low frequency I dont know, all I can say on that one is any shielded cable is better then none.
The larger cables seem to have braided shielding and the small data cables have aluminium foil shield.
Cheers michael
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23rd December 2009, 09:33 PM #4SENIOR MEMBER
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Was that the $3.50 for the 1.5mm2 4 core?
I just found that site again and I dont know why I didnt look but they have a branch up around Newcastle. I'll shoot them off an email and see if they have stock. 5 hour trip there and back
How was the wire you bought from Electcables is it very flexible?
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23rd December 2009, 09:55 PM #5Senior Member
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It been awhile and I am going off memory but if I recall correctly there are a few factors to consider such as the frequency of the interference etc. As a general rule foil provides about 15 dB of shielding, braid provides about 30 dB of shielding and braid over foil provides about 40 dB of shielding.
Here is a quick overview:
Calvert Wire & Cable: Shield Types Application Guide
If it is a critical aspect of your system design I would recommend some specialist advice.
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23rd December 2009, 10:30 PM #6Intermediate Member
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Electcables
yes $3.50 mtr, its very flexible which mine was running at 100mm radius on my cnc router.
To give you some idea, its a extension lead with braided wire and a clear sleeve.
here is some pictures of 4 and 3 core both 1.5mm
Cheers Michael
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23rd December 2009, 10:51 PM #7SENIOR MEMBER
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Cheers for that, I'll give their NSW branch a go I don't mind driving so I might try and grab some early next week or see what they charge for shipping.
Thanks for the info and link grunto, I'll give the braid a go as it seems to be the right type for the cnc machines as no one is reporting any problems with them and I now see a few users using the braided stuff.
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24th December 2009, 07:51 AM #8Senior Member
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Ch4iS,
Did some more reading on foil vs braid and generally braid wins out so I think it is the way to go. Getting a connection on braid seems a lot easier as well.
What is the part number of the cable you are using? I was looking at something like the ProtoFlex cable for a CNC build starting in the new year. I like the look of your cable (seems pretty rugged) and was wondering if it was similar. What made you go with 4 x 1.5mm - seems rather large (but your machine may be a lot bigger than mine).
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24th December 2009, 09:25 AM #9Intermediate Member
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Hi
cable is --Siemens Australia 5EMC4105 4x1.5 sq.mm (0,6/1 kv)
I use this on 72vdc 1070 ozin motors.
Also will change the router 240v lead to a 3 core shielded cable as this causes the most interferance .
Cheers michael
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24th December 2009, 02:45 PM #10SENIOR MEMBER
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4x1mm2 would be more than plenty for stepper motors I would think. My commercial machine originally had 4x0.75 (not sure if thats mm2 or mm diameter). Mine are Nema 34 motors and around the 500 oz-in mark. But the 1.5KW spindle had 1.5mm wiring.
{EDIT}
http://www.engineeringtoolbox.com/aw...uge-d_731.html
1mm2 is almost 17 AWG, Nema 23 motors should only need 22 AWG.
My largest motor 1200oz-in Nema 34 motor uses 18 AWG wire for reference, so the 1.5 would be able to handle some massive motors.
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